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Table of Contents - zeusinc.com

Table of Contents Applications .. 3 Peek Insulated Wire .. 42. Medical .. 4 Special Shapes - Multi-Lumen.. 43. Industrial.. 5 Performance Fiber .. 44. Lay Flat Tubing .. 45. Extruded Sizes .. 7 Dual Tube .. 46. Extruded Tubing (AWG).. 9 Splines - Wires, Cables, Coaxial Cores.. 47. Heavy Construction Tubing.. 13 Snaptube .. 47. Heavy Wall Tubing .. 14 Absorv .. 48. Aeos ePTFE Tubing and Monofilament.. 49. Monofilament .. 15. Convoluted Tubing Value Added Services .. 51. Benefits of ZEUS Value Added Services PTFE .. 16 and Operations .. 53. FEP.. 17. ETFE .. 18 Bump/Draw-down .. 53. Spiral-Cut Cable Wrap .. 19 Custom-Cutting .. 54. Custom Packaging & Labeling .. 54. Extruded Metric Tubing Drilling.. 54. Wall Tubing .. 20. Etching .. 54. Extruded Metric Tubing Wall Tubing .. 21 Flaring and Flanging .. 54. Heat Sealing .. 55. Extruded Metric Tubing Wall Tubing .. 22 Heat Shrinking over Mandrels .. 55. Product Analysis & Enhancement .. 55. Heat Shrinkable Extrusions.

4 As the leading supplier of fluoropolymer tubing in the medical device market, ZEUS is adapted to servicing a wide range of customer needs. We are experienced at

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Transcription of Table of Contents - zeusinc.com

1 Table of Contents Applications .. 3 Peek Insulated Wire .. 42. Medical .. 4 Special Shapes - Multi-Lumen.. 43. Industrial.. 5 Performance Fiber .. 44. Lay Flat Tubing .. 45. Extruded Sizes .. 7 Dual Tube .. 46. Extruded Tubing (AWG).. 9 Splines - Wires, Cables, Coaxial Cores.. 47. Heavy Construction Tubing.. 13 Snaptube .. 47. Heavy Wall Tubing .. 14 Absorv .. 48. Aeos ePTFE Tubing and Monofilament.. 49. Monofilament .. 15. Convoluted Tubing Value Added Services .. 51. Benefits of ZEUS Value Added Services PTFE .. 16 and Operations .. 53. FEP.. 17. ETFE .. 18 Bump/Draw-down .. 53. Spiral-Cut Cable Wrap .. 19 Custom-Cutting .. 54. Custom Packaging & Labeling .. 54. Extruded Metric Tubing Drilling.. 54. Wall Tubing .. 20. Etching .. 54. Extruded Metric Tubing Wall Tubing .. 21 Flaring and Flanging .. 54. Heat Sealing .. 55. Extruded Metric Tubing Wall Tubing .. 22 Heat Shrinking over Mandrels .. 55. Product Analysis & Enhancement .. 55. Heat Shrinkable Extrusions.

2 23 Product Assembly - High Volume.. 56. ZEUS Heat Shrink Fluoropolymer Tubing .. 25 Product Assembly - Light .. 56. PTFE Heat Shrink 2 to 1 Shrink Ratio.. 26 Retractable Coil Tubing.. 56. PTFE Heat Shrink 4 to 1 Shrink Ratio .. 30 Scoring .. 57. FEP Heat Shrink to 1 Shrink Ratio.. 31 Slitting .. 57. FEP Heat Shrink to 1 Shrink Ratio.. 33 Striping .. 57. FEP Roll Covers .. 34 Thermosetting/Forming .. 57. PTFE/FEP Dual-Shrink Tubing .. 35 Tube Tipping .. 57. PTFE Slitting and Cuffing .. 58. Specialty Products .. 37. PTFE Sub-Lite-Wall . Technical Information .. 59. Extruded & Heat Shrinkable Tubing .. 38 Resin Properties.. 62. PEEK Tubing .. 40.. General Information.. 72. PEEK shrink .. 41.. Technical Notes .. 75. 1. Applications Medical As the leading supplier agents appreciate our stocking programs of fluoropolymer tubing in and the level of service and delivery we the medical device offer the industry. We offer a true cross market, ZEUS is adapted functional relationship to our customers.

3 To servicing a wide range On the materials side, we offer a wide of customer needs. We range of fluoropolymers and specialized are experienced at plastics with a history of success in medical working with all of the device applications. Many of our extruded, organizational elements of heat shrink, and multi- a medical device manufacturer. To assist lumen tubes have been these specialized requests we established a chosen for their pure, medical department within our sales force smooth, non-toxic, non- and staffed it with highly-trained and allergenic properties, as medical device oriented Technical well as their compatibility Account Manager. ZEUS is a true pioneer of with human tissues and high performance plastics in this industry. fluids. For the R&D engineer working on a new Most of what we innovative product we offer quick manufacture for the medical device turnaround, technical support, and free industry is extremely tight toleranced samples for prototyping.

4 We work with tubing. With our staff of skilled polymer production experts and 45+ years of extrusion engineers to experience we are experts at customizing help improve the properties of our polymers through yields and process and material modification throughput. technologies. Regulatory specialists appreciate our quality systems and USP. Class VI certified polymers. Purchasing 4. Applications Industrial With more than 438,000+ sq ft. of High purity resins manufacturing space ZEUS is ready to meet are used to extrude the challenges of the industrial markets. We tubing with the have a strong working knowledge of a lowest levels of multitude of industries, including: extractables and automotive, chemical processing, the smoothest electronic, aerospace and defense, fiber surface finish for use optics, environmental and analytical. We in semiconductor and pharmaceutical understand that new products and material applications. FEP Lined Polyethylene tubing enhancements are critical for our customers for environmental applications and PEEK.

5 To remain tubing for analytical applications are a few competitive and of the specialty markets served. FEP, PFA. successful. ZEUS and MFA tubing support applications offers a wide ranging from laboratory plumbing, food variety of standard processing and adhesive transfer systems to and specialized fuel, paint and hydraulic lines. products to meet Increasing barrier properties creates your needs. ZEUS' knowledgeable Technical tubing with the lowest water Account Managers are standing by to help vapor transmission rates of you design the product you need. any plastic. This is an example of the advances ZEUS has made to remain a Fluid Handling leader in highly engineered The demand for fluoropolymer tubing in extrusions. As new fluid applications continues to increase as applications develop the requirements become more specific. With need for our exceptional ID from .002" up to ", ZEUS' line of polymer product line increases significantly.

6 Chemically resistant extrusions withstands corrosive fluids like sulfuric acid, hydrocarbon fuels and strong mineral acids. 5. Applications Industrial Electrical/Mechanical cable insulation featuring extrusions directly over wire, connector and terminal sleeves, ZEUS has the fiber optic cable jacketing, hermetic motor broadest product insulation and battery pack and capacitor line of fluoropolymer encapsulation. tubing used for applications Mechanical applications are not limited demanding to the industry standard materials. Chemical unsurpassed modifiers are used for enhanced push-pull mechanical properties. The low friction, cable jacketing, wafer thin bushings, light weight and high temperature watertight characteristics of fluoropolymer tubing are encapsulation, applied in applications where other plastics greaseless would fail. ZEUS tubing has met or bearings, tire valve exceeded the critical environments in seals and chafe aviation programs worldwide.

7 Some of guards. To extend these products the life of many include AWG tubing components, ZEUS also supplies a wide and heat shrinkable range of heat shrinkable extrusions that tubing for insulation, in have become an effective means of addition to spiral cut applying a tight jacketing that stands up to cable wrap and the hostile environments of heat, abrasion convoluted tubing for and shock. wire harnesses and cable assemblies. A few examples of the wide array of electrical applications includes microware 6. PTFE, FEP, PFA, ETFE. Extruded Tubing Dimensions (Inches). INSIDE DIAMETER WALL DIMENSIONS. AWG Standard Wall Thin Wall Lightweight Wall Size Min. Nom. Max. Nom. Tol. Nom. Tol. Nom. Tol. *32 .002 .002 - - 30 .002 .002 .002. 28 .002 .002 .002. 26 .002 .002 .002. 24 .002 .003 .002. *23 .002 .003 .002. 22 .002 .003 .002. *21 .002 .003 .002. 20 .003 .003 .002. 19 .003 .003 .002. 18 .003 .003 .002. 17 .003 .003 .002. 16 .003 .003 .002. 15.

8 003 .003 .002. 14 .003 .003 .002. 13 .003 .003 .002. 12 .003 .003 .002. 11 .003 .003 .002. 10 .003 .003 .002. 9 .004 .003 .002. 8 .004 .003 .002. 7 .004 .003 .002. 6 .004 .003 .003. 5 .004 .003 .003. 4 .004 .003 .003. 3 .004 .003 .003. 2 .004 .003 .003. 1 .004 .003 .003. 0 .004 .003 .003. "Material and dimensions comply with ASTM 3295, 3296; AMS 3653, 3654, 3655 and MIL-I-22129. Lot to lot testing available upon On all cases of military or commercial specifications, latest revisions apply. Supplied in request." natural unless otherwise specified. Custom Pantone colors or ZEUS standard colors available on request. *AWG 32, AWG 23 & AWG 21 not covered under ASTM 3295 or MIL. standards. ZEUS' TUBING complies with UL-224, has been assigned UL FILE NO. E-64007, and is listed under the UL RECOGNIZED COMPONENT PROGRAM . (CSA-OPT) File # 082582. has been awarded for PTFE. 9. PTFE, FEP, PFA, ETFE. Extruded Tubing Metric Dimensions (mm). INSIDE DIAMETER WALL DIMENSIONS.

9 AWG Standard Wall Thin Wall Lightweight Wall Size Min. Nom. Max. Nom. Tol. Nom. Tol. Nom. Tol. *32 .05 .05 . 30 .05 .05 .05. 28 .05 .05 .05. 26 .05 .05 .05. 24 .05 .08 .05. *23 .05 .08 .05. 22 .05 .08 .05. *21 .05 .08 .05. 20 .08 .08 .05. 19 .08 .08 .05. 18 .08 .08 .05. 17 .08 .08 .05. 16 .08 .08 .05. 15 .08 .08 .05. 14 .08 .08 .05. 13 .08 .08 .05. 12 .08 .08 .05. 11 .08 .08 .05. 10 .08 .08 .05. 9 .10 .08 .05. 8 .10 .08 .05. 7 .10 .08 .05. 6 .10 .08 .08. 5 .10 .08 .08. 4 .10 .08 .08. 3 .10 .08 .08. 2 .10 .08 .08. 1 .10 .08 .08. 0 .10 .08 .08. "Material and dimensions comply with ASTM 3295, 3296; AMS 3653, 3654, 3655 and MIL-I-22129. Lot to lot testing available upon On all cases of military or commercial specifications, latest revisions apply. Supplied in request." natural unless otherwise specified. Custom Pantone colors or ZEUS standard colors *AWG 32, AWG 23 & AWG 21 not covered under ASTM 3295 or MIL available on request. standards.

10 ZEUS' TUBING complies with UL-224, has been assigned UL FILE NO. E-64007, and is listed under the UL RECOGNIZED COMPONENT PROGRAM . (CSA-OPT) File # 082582. has been awarded for PTFE. 10. PTFE, FEP, PFA, ETFE. Extruded Tubing Dimensions (Inches). INSIDE DIAMETER WALL DIMENSIONS. Frac. Sizes Standard Wall Thin Wall Lightweight Wall Spec'd by ID Min. Nom. Max. Nom. Tol. Nom. Tol. Nom. Tol. 1/8 .004 .003 . 1/8 .002. 3/16 .004 .003 .003. 1/4 .004 .003 .003. 5/16 .004 .003 .003. 3/8 .005 .003 .005. 7/16 .005 .004 .005. 1/2 .005 .004 .005. 5/8 .005 .004 .005. 3/4 .006 .005 .005. 7/8 .007 . 1 .007 . 1-1/4 .007 . 1-1/2 .007 . Metric Dimensions (mm). INSIDE DIAMETER WALL DIMENSIONS. Frac. Sizes Standard Wall Thin Wall Lightweight Wall Spec'd by ID Min. Nom. Max. Nom. Tol. Nom. Tol. Nom. Tol. 1/8 .10 .08 . 1/8 .05. 3/16 .10 .08 .08. 1/4 .10 .08 .08. 5/16 .10 .08 .08. 3/8 .13 .08 .13. 7/16 .13 .10 .13. 1/2 .13 .10 .13. 5/8 .13 .10 .13. 3/4 .15 .13.


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