Transcription of TE CONNECTIVITY APPLICATION TOOLING …
1 APPLICATION TOOLING /// TOOLING product line CARDTE CONNECTIVITY APPLICATION TOOLING product line CARDA COMPLETE line OF QUALITY TOOLING SOLUTIONSAPPLICATION TOOLING /// TOOLING product line CARDPORTABLE WIRE PROCESSINGINSERTION/EXTRACTIONSELECTION GUIDEM aking terminal extractions is as easy as 1, 2, Your Die PlatformStandard Die Envelope - SDE (Commercial) Standard Die Envelope (SDE) technology is a fl exible approach to crimp TOOLING that allows use of the same TE dies on TOOLING across a range of APPLICATION platforms. Dies are interchangeable in tools from manual, battery, pneumatic, and electrically powered tools it is a family of tools that you can take from bench to production or into the fi eld, without the need for dies fi tted to each kind of tool.
2 They are suited for R & D, networking applications and on-site maintenance AWGCERTI-CRIMP (Premium) The CERTI-CRIMP family consists of reliable, repeatable and certifi ed crimping tools to handle a variety of industry mandated specifi cations. Their interchangeable head designs allow users to easily upgrade their manual CERTI-CRIMP tools to battery or electric powered AWGH ydraulic Dies & Crimp Heads Our line of quality hydraulic TOOLING includes industry-standard 10,000 psi [68,950 kPa] and 8,200 psi [56,540 kPa] tool systems. The basic hydraulic tool system requires a pump, hose (multiple lengths are available with all confi gurations), crimp head, and crimp die.
3 U-dies for a 10,000 psi hydraulic system are well suited for applications requiring a crimp force of up to 14 tons [125 kN]. For wire sizes requiring up to 33 tons [294 kN], TE o ers crimp heads that are compatible with shank dies8 AWG -1000 ton output force 1 stroke; 20,000 cycle Light Duty Compression Head*U-Die Compatible12 ton output force stroke; 20,000 cycleLight DutyCompression HeadU-Die Compatible12 ton output force 1 stroke Titanium Compression Head U-Die Compatible14 ton output force stroke; Heavy-Duty Compression Head U-Die Compatible14 ton output force stroke Compression ToolU-Die Compatible1 stroke Hand Compression ToolU-Die Compatible8 - 4/0 AWG22 ton output force 16 lbs4/0 AWG - 1000 MCM26 ton output force29 lbs8 - 4/0 AWG33 ton output force28 lbs12-10 AWG - 350 MCM18 ton output force13 lbsThe CERTI-CRIMP family consists of reliable, repeatable and certifi ed crimping tools to handle a variety of industry mandated specifi cations.
4 Their interchangeable head designs allow users to easily upgrade their manual CERTI-CRIMP tools to battery or electric powered AWGH ydraulic Dies & Crimp Heads Our line of quality hydraulic TOOLING includes industry-standard 10,000 FlexibilityManualValuePortableErgonomic3 0 countPAGE 3 SELECT YOUR POWER SOURCEP ortable TOOLING - Manual (Hand) SDE (Commercial)CERTI-CRIMP (Premium)Hydraulic Assist Flexible standard die envelope design Adjustable ratchet control system Ergonomic design Designed to exacting specifi cations Requires minimum skill Meets military, UL and CSA requirements as applicable 8,200 & 10,000 psi Shank & U-dies Heads, pumps & hoses Among industry leaders in reliability Portable TOOLING BatterySDE (Commerical)CERTI-CRIMP (Premium)
5 U & Shank Dies Lithium-Ion Ergonomic design Short charge times Completely portable 3,400 - 3,500 lb crimp force Large range of die options Litium-Ion Ergonomic design Short charge times Completely portable 3,500 lb crimp force Lithium-Ion Ergonomic design Short charge times Completely portable 12,000 - 24,000 lb crimp force Portable TOOLING Pneumatic Kits626AT SC MKIII nsertion & Extraction Kits Lightweight designs Hand or foot operated Ratcheted control Rotating heads Accepts SDE die sets Straight action machine Pneumatic crimping Safe, ergonomic design Compatible with most manufacturers wiring harnesses Tool kits & individual tools available Portable TOOLING ElectricAT 300AT-66 HydraulicManual (Hand)
6 Tools Kits Compatible with over 100 SDE die sets Accommodates CERTI-CRIMP tool heads Small footprint Foot actuated Programmable Adaptive crimp force Fast changeover times Compact design Customizable kits Includes sample terminals Cost e ective Portable die envelope design Adjustable ratchet control system die envelope designAdjustable ratchet Ergonomic designspecifi cations Requires minimum skill Heads, pumps & hoses Among industry Portable TOOLING ElectricAT 300 APPLICATION TOOLING /// TOOLING product line CARDAPPLICATORSSELECTION GUIDES pare ToolingMid Size Precision ground, chrome plated Engineered for compliance to meet OEM specifi cations UL Listed CSA certifi ed Wire range: > mm2 Can fi t on presses that accept traditional applicators Robust casting frames Large WireSplice Wire range: mm2 Fine adjustment Press stroke: mm Shut height: mm Wire Range: 25 mm2 Fine adjustment Press stroke: mm Shut height.
7 Mm Side feed splice terminals up to mmOCEANM echanicalOCEANP neumaticOCEANS ervo Mechanical feed Excellent repeatability Atlantic & Pacifi c style ram confi gurations available Single piece piston and rod assembly Atlantic & Pacifi c style ram confi gurations available Self actuated Maximum feed repeatability Automatic setup Modular feed stays with terminator CQM IIEYE CheckFeed Adjustment SavingsTime (Min)Per DayAdditional Time Per Year (Hrs)OCEAN3 Mid-level Competitor350 Low-level Competitor362 OCEANS ervoFlexibilityManualValuePortableErgono mic1200 count Designed to protect applicators from unwanted motion and damage during transport Available in three colors to help di erentiate between active and inactive applicators Ideal instrument to assure correct positioning of all TE applicators Compatible with TE & commercially available crimping presses.
8 Using quick changes style applicatorsCollarsCrimpData App Provides compatibility verifi cation between terminals and TOOLING Scans and looks up applicator and terminal information Enables you to record cycles on the applicator spare parts Scan this QR code to download from the APP storeCenter line &Alignment Applicator Gauges PAGE 5 SEMI & FULLY AUTOMATICSemi-Automatic Terminators3K5 KGII Small footprint Open architecture for design fl exibility Fast, quiet design Small footprint Open architecture for design fl exibility Fast, quiet design Optional stripping module available f GII+ (coming soon)CQM IIFFC Versatile crimping press for large conductor cross-sections up to 21mm2 LED lighting and safety features E ective for monitoring the crimp of open barrel, uninsulated contacts and terminals.
9 CQM II monitors the entire crimp Fully Automatic Lead-MakersUNIQA PROA lpha 355 Alpha 530 Single ended wire processor 20% smaller footprint than traditional lead makers 4x faster thruput than standard wire prep and benchtop units Equipped with up to three processing stations, enabling crimping of both ends of the wire, double-crimp connections with three di erent contacts, single-ended seal applications , tinning, or ink-jet marking Solid and reliable processing of wire cross sections to 4mm2 Manifold confi guration possibilities on 4 stations for industrial production Alpha 550 Gamma 263 Gamma 333 Improved lighting and safety features Open architecture for design fl exibility Fast, quiet design Optional stripping module available Precise and reliable processing of wire cross sections to 6mm Integrated conductor detection (ACD)
10 For high quality stripping Equipped with up to three processing stations, enabling crimping of both ends of the wire, double-crimp connections with three di erent contacts, single-ended seal applications , tinning, or ink-jet marking Handles double-crimp connections involving varying lengths Dual channel cuthead allows for a large range of wire sizes without blade changes Number of pins can be programmed Pitches between and can be programmed Interchangeable applicators available for di erent productsAPPLICATION TOOLING /// TOOLING product line CARDWIRE PROCESSING EQUIPMENTSELECTION GUIDEM easure, Cut & StripKappa 310 Kappa 315 Kappa 320 Compact, high-speed machine Can handle wire sizes from to 6mm2 Intuitive, fl exible, and simple touch-screen operation Compact.
