TECHNICAL AND MANAGERIAL REFERENCE FOR …

1 TO 36-1-191 TECHNICAL MANUALTECHNICAL AND MANAGERIAL REFERENCE FOR MOTORVEHICLE MAINTENANCEF09603-89-D-3074 This publication supersedes TO 36-1-191S-1 dated 13 July STATEMENT - Approved for public release; distribution is unlimited (WR-ALC/PA Cert. No. 05-07418). Other requests for thisdocument should be referred to 542 MSUG/GBMUDE, Robins AFB, GA 31098. Questions concerning TECHNICAL content should be referred to542 SEVSG/GBZVS, Robins AFB, GA Under Authority of the Secretary of the Air Force15 DECEMBER 2004 CHANGE 1 - 1 JULY 2005 BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION Dates of issue for original and changed pages 2005 TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 322 CONSISTING OF THE FOLLOWING.

2 Page* * * 1i - 1iv - 0viii - 1x 0xii 0xiv 01-1 - 02-1 - 02-60 03-1 - 13-9 - 13-15 - 03-24 04-1 - 05-1 - 06-1 - 07-1 - 07-20 08-1 - 08-66 09-1 - 0A-1 - 0TO 36-1-191 LIST OF EFFECTIVE PAGESINSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED portion of the text affected by the changes is indicated by a vertical line in the outer margin ofthe page. Changes to illustrations are indicated by shaded or screened areas, or by miniaturepointing hands.* Zero in this column indicates an original 1 TABLE OF CONTENTSC hapterPageChapterPageLIST OF OF SERVICEABILITY INSPECTION TECHNICAL Inspections.

3 Vehicles (Receiving Inspec-tion).. Vehicles (Acceptance Inspec-tion).. Assistance Repair/Rebuild INSPECTION , Oil And , Anti-Friction Ball Control PAINTING, MARKING, AND LIGHTING . FOR PAINTING . ADMIN USE REFUELING ENFORCEMENT SEDANS . SPECIAL PURPOSE VE-HICLES AND OF vehicle PATTERN PAINT-ING .. SPRAY EQUIPMENT . FOR PAINTING .. Bed Agent Resistant Coating(CARC) SPRAY GUN OR DEVIATIONS .. DARK REQUIREMENTS FORVEHICLES USED ON LAND-ING MARKINGS .. SYMBOL AND IN-TERNATIONAL MARKINGS .. OF OF vehicle IDENTI-FICATION NATIONAL GUARD (ANG) OFFICERS TRAININGCORPS to USED IN TRANS-PORTING SICK AND , AMBULANCE(METROPOLITAN).

4 (VAN/MODULARTYPE COMMERCIAL, 4 2 AND 4 4 PAINTED WHITE) . (VAN/MODULAR)4 2 AND 4 4 PAINTEDSEMI-GLOSS , 44 PASSENGER, CONVERT-IBLE (MULTILITTER).. , MEDICAL ANDGROUND CONTROL AP-PROACH AND FORKLIFTS .. SIZE/TYPE AND INFLA-TION BUS SAFETY motor CARRIERSAFETY REGULATION DISPENSING AND AIR-CRAFT SERVICING SMOKING WITHIN IDENTIFICATION .. Water Water Trucks:.. DURING COLD COVER ANDNOZZLE Fuel Dispensing Dispensing FUELING TRUCKS .. FLUID VEHICLES .. FUEL FUEL VEHICLES .. SERVICING TRAIL-ERS .. SEMITRAILERS .. FIGHTING INSTRUCTIONS .. OR LYCOMINGAIR-COOLED SECURITY , REFLEX, BASE OPS,AND BASE CIVIL ENGINEER(FIRE MARSHAL).

5 ME VISIBILITY REMOVAL EXPLOSIVE ORDI-NANCE DISPOSAL VEHICLES EQUIPPEDWITH MS51335 SERIESPINTLE MOVING vehicle HAZARD MARKINGS .. OF BALANCE HAZARD CAMOUFLAGE PAT-TERN PAINTED VEHICLES .. LAW 41-PASSENGER IN-TERCITY BUSES USED FORSUPPORT OF OF REFLECTOR-IZED OF REFLECTORIZEDTAPE .. OF REQUIREMENTS .. Signaling LIGHTING CABLES .. OR motor vehicle AND BASE SUPPORTEQUIPMENT CHANGES .. PUBLICATIONS .. DAILY/WEEKLY IN-SPECTION REQUIREMENTS .3-2TO 36-1-191 TABLE OF CONTENTS - MAINTENANCEAND Operator Hydraulic Check Coolant System, Heater andAir Fuel Air Wheels and vehicle Hydraulic System (Special PurposeAssemblies).

6 Drive Warning Devices And SERVICING LUBRICATION IN-STRUCTIONS AND Special TECHNICAL Data and Product TUNE-UP/EMISSIONOPERATION Emission SPECIAL Hydraulic Systems (Special PurposeAssemblies).. Cranes, Crane Shovels, High ReachTrucks, Line maintenance Natural Gas Cylinder/Tank TECHNICAL INSPECTION AFTOFORM 91, LIMITED TECHNI-CAL INSPECTION (LTI)- motor Transfer ( vehicle Being Transferredto Another Installation).. ACCEPTANCE INSPECTION .. SEMI-TRAILER INSPECTIONS .. Annual Buffing Compressed Vulcanizing Sharp Or Pointed Tire Injury Air Pressure (Tire).

7 OF CONSTRUCTION Rayon Polyester Nylon TIRE Conventional Bias Bias Special Use HANDLING TIRE SIZE TIRE Tire TIRE TIRE WHEEL NUT SAFETY ECONOMY AND SELECTION OF Steel Belted Radial Non-Radial TIRE TIRE Valve Positioning and INSPECTION AND SERVICING .. IN-USE Operator maintenance Tire Shop Base Storage Supply Inspection .. RETREADING TECHNICAL Economic Restrictions on the Use of Procedures for Obtaining REGROOVING TECHNICAL 36-1-191 TABLE OF CONTENTS - CONTINUEDC hapterPage ChapterPageChange Restriction on the Use of RegroovedTires.

8 SERVICING RADIAL Lubrication .. Inflation .. REPAIR PROCEDURES FORTIRES .. Evaluation and Repair MOUNTING AND DEMOUNTINGTUBELESS TUBE-TYPE INNER TIRE RIMS .. DETACHABLE DROP-CENTER SERVICING MULTI-PIECE Employee Tire Servicing Wheel Component Acceptability .. Safe Operating OrderingInformation .. USE OF STUDS IN TIRE Pressure VEHICLES EQUIPPED WITHDISC STORAGE OF USE OF FOREIGN OBJECT DAM-AGE (FOD) SOLID AND SEMI-PNEUMATICTIRES .. TYPE OF Standard Solid Rubber Cushion Rubber TYPE OF PressOn.

9 BoltOn .. IntegralType .. Solid Lug Base Semi-Pneumatic Lug Base Type .. TREAD Smooth Grooved Diamond RibTread .. PREVENTIVE maintenance .. CRITERIA FOR REMOVAL OFTIRES .. TIRES CONSIDERED UNSER-VICEABLE ON EQUIPMENTBEING PROCESSED FOR CONTROL OF SUPPLY TURN-IN PROCEDURES FORUNSERVICEABLE PROCEDURES FOR REPAIR-ABLE/RETREADABLE TIRES . SEASONAL TIRE STORAGE OF TIRE TIRE INVENTORY THE TIRE AND RIM ASSOCIA-TION CONVERSION REPAIR ALLOWANCES AND REPLACE-MENT COMMAND ONE-TIME AGE .. STANDARD REPAIR DIRECT DIRECT INDIRECT OTHER HOURLY LABOR DEPOT LEVEL ACCIDENT REPAIR ESTI-MATES.

10 REPAIR ESTIMATES FOR CON-TRACTOR MAINTAINED 36-1-191 TABLE OF CONTENTS - CONTINUEDC hapterPage FOR REPAIR . AUTHORITY FOR MINI-MUM ESSENTIAL REPAIRS .. AUTHORITY FOR MA-JOR OF REPAIR RE-QUESTS FOR MAJOR FOR APPROVAL OFMAJOR OF VEHICLES .. OF CORROSION PREVENTION AND CON-TROL FOR AIR FORCE VEHICLES .. PUBLICATIONS .. FORCE CONTROL LEV-ELS .. CORROSION AND FOR APPLICATION . OF CLEANING AND COR-ROSION Of of Cleaning and the Use ofSalt-Water Washdown Additives . Cleaning and Material Pro-cess Preventive Compounds(CPC) Types And Applications .. Sealers and Sealant THEORY, CAUSEAND of Related Chemical of of Affected By of INFLUENCING Cell , Dust, and Volcanic Mechanical Welded Preventive maintenance (PM).