Technical catalogue Retrofi tting kits - VF servis

1 Retrofi tting kitsLow voltage breakers product support ABB SACE Technical catalogue1 SDC001008D020107 307 328-06-2006 10:41:2328-06-2006 10:41:23 Index1 ABB SACEG eneral features .. 4 Air circuit-breakers kit .. 8 Hybrid retrofi tting kit .. 12 Moulded-case retrofi tting kit .. 14 Ordering codes .. 18 Retrofi tting kits07 107 128-06-2006 10:57:1528-06-2006 10:57:15 Who better than ABB knowsabout ABB products?ABB SACE s Technical AssistanceWe know howABB SACE is a company in ABB group which has been operating in the electrical apparatus sector since 1934. It has been part of the ABB group since 1988 and excels in designing and manufacturing of low voltage protection far, our aim has always been the Customer satisfaction supporting him from the product selection till the after sale. Accordingly ABB SACE has created a highly qualifi ed internal structure ABB SACE s Technical SACE s Technical Assistance whose target is to grant you an all-round service for maintenance, adaptation and upgrading of your view of the demand for continuous improvement and optimization in managing assets and plants, ABB SACE s Technical Assistance provides solutions which allow the useful life of low voltage circuit-breakers to be extended.

2 07 207 228-06-2006 10:57:2128-06-2006 10:57:21 ABB SACE s Technical AssistanceAn all-round serviceBeside the customer at all timesMaintenance operationsApart from maintenance of a faulty unit, which includes any type of emergency intervention, there is a complete preventive maintenance offer, ensuring those who manage the plant considerable advantages in terms of reliability, safety and reduction of partsMaximum long-term guarantees: a stock of components which covers almost the entire range of apparatus products from the 70s to the present time. Furthermore, the capacity of designing and building local rapid intervention warehouses for the recovery of each electrical and mechanical part of the circuit- breaker with completely free estimates. Moreover, following a total overhaul of the circuit- breaker , the warranty is reinstated for 24 months from & Global AssistanceTechnicians competent regarding both the products and relevant Standards, are available to verify the situation of the installations and apparatus and to propose tailored maintenance plans, divided up into several levels of Prevention and ThermographyMethods for forecasting and preventing faults based on the use of advanced apparatus, which guarantees extremely reliable results.

3 Among these is the thermographic check aimed at showing up any overheating of the conductive and insulating parts of the programmes which give the personnel in charge of managing/maintaining the installation the know-how needed to achieve operating independence. Apart from technologies, a Technical Assistance truly at the service of customers: a team of capable and skilled people, always ready to listen to, understand and solve 307 328-06-2006 10:57:2528-06-2006 10:57:254 ABB SACER etrofi tting kitsGeneral FeaturesWhich circuit-breakers can be retrofi tted?ISOL / FUSOL Z63-Z100-Z250-Z630-Z800 Z320 Z500 no longer available Fz160/100_Fz250/200_Fz630/400-500 Manufactured from 1965 Available only in shockproof version Arching chambers may contain asbestos1965 OTOMAX Breaking capacity class P1-P2-P3 Versions: A-B-C Iu: Manufactured from 1961 K release each phase Arching chambers may contain asbestos1961 NOVOMAX G30 Breaking capacity till 42 Iu: 800A -1250A - 1600 A Manufactured from 1970 K release each phase197007 407 428-06-2006 10:57:2828-06-2006 10:57:285 ABB SACER etrofi tting kitsGeneral FeaturesWhich circuit-breakers can be retrofi tted?

4 NOVOMAX G Models : G2 G3 G4-G5-G6 Ith from 1250A to 6300A Manufactured from 1980 T electromechanical relay Electronic S1-S2 relay L-S-I-G functions available1980 MEGAMAX F Models : F1-F2 F3-F4-F5-F6 Type: B-N-S-H-V-L Iu: Manufactured from 1990 Electronic AR1 / PR1 relais Dialog control units available1990 MODUL SH630 last version available Iu: Manufactured from 1975197507 507 528-06-2006 10:57:2928-06-2006 10:57:296 ABB SACER enew your breaker , update your plantCircuit-breakers that have been in service for many years no longer meet current reliability require-ments. Although these breakers still operate perfectly, they should be gradually maintenance operations do not always completely satisfy your requirements. Problems relating to functionality, coordination and safety such as the need to improve electri-cal and mechanical performances, to enlarge the installation or to adapt it to the standard - can, in fact, require retrofi tting operations, which are needed to replace inadequate or obsolete apparatus, or addition of new pieces of apparatus to the tting kitsGeneral FeaturesABB SACE offers the simplest solutions in order to migrate to new technology, avoiding extensive jobs on distribution panels that still meet construction, regulation and safety SACE has studied specifi c retrofi tting kits in order to replace its old circuit-breakers with direct or indirect solutions, using the latest circuit-breakers Emax, Iso-max and Tmax.

5 With minimal modifi cation and limited costs, retrofi tting kits are the best solution for upgrading your low voltage switchboards. The retrofi tting kit solutions improve the safety and the reliability of your plant, excluding the need for expensive spare parts and lowering maintenance expenses. In addition, ABB SACE s new Emax, Isomax and Tmax circuit- breaker bring together exceptional 07 607 628-06-2006 10:57:3128-06-2006 10:57:317 ABB SACEThe ABB SACE retrofi tting kits cover the whole range of requirements you may have, from the single component to the large and complex use of ABB SACE retrofi tting kits ensures you considerable advantages: Reduced investments compared with those needed to install completely new switchboards. Reduced assembly operation times and the possibility of spreading installation stoppages out over time, which increase the guarantee of service continuity. Maintenance and repairing costs saving.

6 Save investments made on existing structures. Full matching with existing busbars systems. Prompt, easy and safety replacement. Light or no hardware modifi cations. Adaptation plugs for auxiliary applications. More control on the plant with new protection tting kitsGeneral FeaturesABB SACE has studied 3 different type of retrofi tting kits : Air circuit-breakers kit Hybrid retrofi tting kitMoulded-case retrofi tting kitmechanical reliability, the fl exibility of the latest series of solid-state releases and the most modern monitoring and communication SACE responds to your problems with a complete service. In fact, the Technical Assistance works alongside the customer in a consultancy capacity and provides operative service. We are at your disposal to identify the obsolete apparatus for giving you the right 707 728-06-2006 10:57:3528-06-2006 10:57:358 ABB SACER etrofi tting kitsAir circuit-breakers kitRetrofi tting kit for air circuit-breakers It is possible to replace the older types of air circuit-breakers as Otomax, Novomax, Megamax, with the latest Emax series by using the most conventional type of retrofi tting includes: custom-engineered migration connections, installation tools, safety shields and instructions expertise required for the installation job is minimal and can be made out directly by the of retrofi tting kit between OTOMAX P2C and EMAX E1 Special version of Retrofi tting KitOtomax P2C 3200 external neutral pole with Emax E4 four polesRetrofi tting kit: what s insideABB SACE retrofi tting kits are supplied complete with all the ac-cessories and instructions for an easy and quick replacement of the installed circuit-breakers.

7 Silvered fi tting bars Insulators and crossbars support IP20 metal sheets Drilling templates for compartment door Mounting instructions Technical drawings New Emax electrical schemes Migration wiring diagramsFull matching with existing busbars systems07 807 828-06-2006 10:57:3628-06-2006 10:57:369 ABB SACER etrofi tting kitsAir circuit-breakers kitAll the retrofi tting kits are supplied with instructions and wiring diagramMegamax F1 or Novomax G2 EmaxABB SACE ha studied a special retrofi tting kit for Megamax F1 and Novomax G2. The kit grants the insertion of a complete Emax circuit- breaker in the Megamax or Novomax fi xed part with very light modi-fi cation of the the picture : Emax E2N fi xed part modifi ed for insertion in Megamax F1S 2000 A fi xed partNovomax G2-3-4 and Megamax F2-3-4 EmaxIt s possible to replace the Novomax G2-3-4 and Mega-max F2-3-4 with the latest Emax series by using the most conventional type of retrofi tting kit.

8 This includes: custom-engi-neered migration connections, installations tools, auxiliary connections and instructions F2-retrofi tting kit Emax E207 907 928-06-2006 10:57:3928-06-2006 10:57:3910 ABB SACEOld circuit-breakersAir CBs retrofi tting kit codeOTOMAXEMAX E1 EMAX E2 3 poles circuit-breakers4 poles circuit-breakersBNBN800A1250A1600A1250A1 6001600A2000A1250A1600A2000AP1A 800A - P1B 800A1 SDA050748R11 SDA050761R1 P1B 1000A - P1C 1250A1 SDA050748R11 SDA050761R1 P1A/P2A 1250A1 SDA050750R11 SDA050763R1P1B/P1C 1600A1 SDA050750R11 SDA050763R1P2B/P2C 1600A1 SDA050750R11 SDA050763R1 P1A 1600A1 SDA050751R11 SDA050764R1P2A 1600A1 SDA050751R11 SDA050764R1P1B 2000A1 SDA050751R11 SDA050764R1P2B/P2C 2000A1 SDA050751R11 SDA050764R1P1A/P2A/P3A 2000A1 SDA050753R11 SDA050764R1P1B/P2B/P2C 2500A1 SDA050753R11 SDA050766R1P3B/P3C 2500A1 SDA050753R11 SDA050766R1P2A 800A - P2B/P2C 1000A - P2C 1250A1 SDA050749R11 SDA050762R1P2A/P2B 3000A - P2C 3200A1 SDA050754R1P2A/P2B/P2C 4000A1 SDA050756R1P3A/P3B/P3C 4000A1 SDA050756R1P3A 1600A1 SDA050752R11 SDA050765R1P3B/P3C 2000A1 SDA050752R11 SDA050765R1P3A/P3B 3000A - P3C 3200A1 SDA050755R1 NOVOMAXG30 800A 1 SDA050758R11

9 SDA050760R1G30 1250A 1 SDA050758R11 SDA050760R1G30 1600A 1 SDA050757R11 SDA050759R1G2 1250A 1 SDA063819R11 SDA063821R1G2 1600A1 SDA063819R11 SDA063821R1G2 2000A1 SDA063820R11 SDA063822R1G2 2500A1 SDA063826R11 SDA063833R1G3 2000A1 SDA063836R11 SDA063838R1G3 2500A1 SDA063836R11 SDA063838R1G3 3000A1 SDA063837R11 SDA063839R1G4 3200A1 SDA063840R11 SDA063841R1 MEGAMAXF1B 1250A 1 SDA63802R11 SDA63812R1F1N 1250A 1 SDA63802R11 SDA63812R1F1B 1600A 1 SDA63802R11 SDA63812R1F1N 1600A 1 SDA63802R11 SDA63812R1F1S 1250A1 SDA63807R11 SDA63814R1F1S 1600A 1 SDA63807R11 SDA63814R1F1S 2000A 1 SDA63809R11 SDA63816R1F1B 2000A1 SDA63809R11 SDA63816R1F1N 2000A1 SDA63809R11 SDA63816R1F1H 1250A1 SDA63810R11 SDA63817R1F1H 1600A1 SDA63810R11 SDA63817R1F1L/V 1250A1 SDA63811R11 SDA63818R1F1L/V 1600A1 SDA63811R11 SDA63818R1F2H 2000A1 SDA63823R11 SDA63827R1F2H 2500A1 SDA63824R11 SDA63829R1F2L/V 2000A1 SDA63825R11 SDA63832R1F2L/V 2500A1 SDA63825R11 SDA63832R1F2S 2500A1 SDA63826R11 SDA63833R1F2S 3000A1 SDA63826R11 SDA63833R1F3S 2000A1 SDA63836R11 SDA63838R1F3S 2500A1 SDA63836R11 SDA63838R1F3S 3000A1 SDA63837R11 SDA63839R1F4S 3200A1 SDA63840R11 SDA63841R1 Solutions for installation of the new apparatusRetrofi tting kitsAir circuit-breakers kit07 1007 1028-06-2006 10:57:4128-06-2006 10:57:4111 ABB SACENew circuit-breakers versionEMAX E3 EMAX E4 SLNSHLSH1250A1600A2000A1250A1600A2500A30 00A3200A1600A2000A2500A32002500A20002500 4000A3200A4000 ARetrofi tting kitsAir circuit-breakers kit07 1107 1128-06-2006 10:57:4628-06-2006 10:57.

10 4612 ABB SACEH ybrid retrofi tting kit for air circuit-breakers with moulded-case circuit-breakersFor those plants which require a minimum downtime for upgrades, ABB SACE has studied special retrofi tting kits for the replacement of the older types of air circuit-breakers 800-1250-1600 A as Otomax and Novomax G30, with up-to-date moulded-case circuit- breaker type Isomax type of solution allows putting the new apparatus directly in the fi xed part of Otomax or Novomax G30 circuit-breakers. The easy installation can be made out directly by the customer with a very fast tting kitsHybrid retrofi tting kitA special MCCB Isomax S7 in the Novomax G30 fi xed part The solution for your out of service problems Novomax G30 800-1250-1600 A Isomax S7S07 1207 1228-06-2006 10:57:4728-06-2006 10:57:4713 ABB SACEOld circuit-breakersHybrid retrofi tting kit codeNew circuit-breakers versionOTOMAXI somax S73 poles circuit-breakers3 poles + neutralcircuit-breakersSH1250A1600A1250A 1600AP1C/P2C 1250A1 SDA063769R11 SDA063771R1P1C/P2C 1600A1 SDA063770R11 SDA063772R1 NOVOMAX3 poles circuit-breakers4 polescircuit-breakersG30 800A - G30 1250A 1 SDA063773R11 SDA063774R1G30 1600A 1 SDA063775R11 SDA063776R1 Solutions for installation of the new apparatusRetrofi tting kitsHybrid retrofi tting kitOtomax P2 1250-1600 A Isomax S7HA special version with external poleAll the retrofi tting kits are supplied with instructions and wiring diagram07 1307 1328-06-2006 10:57:4828-06-2006 10:57.