Technical Documentation - BERGER LAHR Servis Merkezi

1 BERGER Lahr GmbH & Co. KGBreslauer Str. 7D-77933 LahrTechnical DocumentationIntelligent Compact DriveField bus stepper motorIclA IFSO rder no.: 0098 441 113 189 Edition: , KompaktantriebIclA IFS0098 441 113 189, , informationBerger Lahr drive systems are products intended for general use that conform to the state of the art in technology and are designed to elimi-nate dangers as much as possible. However, drives and drive controllers that are not specifically designed for safety engineering functions are general engineering equipment that is not approved for applications in which the drive functions could endanger persons. Unexpected or un-braked movements can never be completely excluded without additional safety equipment. For this reason no person should be in the danger zone of the drives unless additional suitable safety equipment is in-stalled to prevent danger to persons. This is applicable for the machine in production operation and for all repairs and maintenance work on drives and machine.

2 The machine must be designed to ensure personal safety. Suitable precautions must also be taken to prevent property more information see the chapter on reserve the right to make Technical information refers to specifications and not to assured product designations are registered trademarks of their propri-etors, even when not specifically 441 113 189, , IFSI ntelligenter Kompaktantrieb-1 Table of contentsImportant informationConventions and symbols1 overview .. and interfaces .. and literature references .. for compact drives .. and standards .. 1-42 of personnel .. use .. categories .. safety instructions .. functions .. 2-33 Technical Data4 safety instructions .. compatibility, EMC .. installation .. installation .. design .. cables.. cables for circuit board plug connectors .. cables for industrial plug connectors.

3 Power supply .. Profibus DP field bus interface .. CAN field bus interface .. RS485 field bus interface .. 24V signal interface .. wiring .. 4-275 safety instructions .. for commissioning.. 5-2-2 Intelligenter KompaktantriebIclA IFS0098 441 113 189, , commissioning .. most important settings .. 24V signal interface .. phase currents .. with relative positioning .. travel behaviour of the motor .. Easy operating software .. update over field bus .. 5-106 .. parameter values .. monitoring signals .. limits .. monitoring signals .. states and transitions .. status information .. status information .. modes .. mode.. mode (PTP mode) .. functions .. of direction of rotation .. travel profile .. position capture .. inputs and outputs .. with index pulse .. 6-337 Diagnostics and display and troubleshooting.

4 Display in the IcIA Easy PC commissioning tool .. over field bus .. error message .. classes and error response.. of errors and troubleshooting .. of error numbers .. 7-68 Parameters .. "CAN parameter group .. "Capture parameter group .. "Commands parameter group .. "Config" parameter group .. 8-40098 441 113 189, , IFSI ntelligenter group "ErrMem0 .. "Homing parameter group .. "I/O parameter group .. "Motion parameter group .. "Profibus parameter group .. "ProgIO0 parameter group .. "PTP" parameter group .. "RS485 parameter group .. "Settings parameter group .. "Status parameter group .. "VEL" parameter group .. 8-139 Accessories and spare parts10 Service, maintenance and address .. and warranty .. , storage, disposal .. 10-111 and abbreviations .. name .. 11-212 the limit switches LIMN/LIMP .. 12-1 Index-4 Intelligenter KompaktantriebIclA IFS0098 441 113 189, , S-1 IclA IFS0098 441 113 189, , and symbolsInstructions for useIntroduction to the following steps This the 1st work step This is the response to the 1st work step This is the 2nd work step This is the response to the 2nd work stepOperating instructions consist of an introduction and the actual opera-tional otherwise specified, the individual operational steps must be ex-ecuted in the specified there is a significant response to an operational step, this response will be described after the operational step.

5 This enables the correct execu-tion of the operational step to be symbolNote on the content of the list 1st list item 2nd list item 1st list subitem 2nd list subitem 3rd list itemThe actual list, which can consist of one or two levels, follows a note on the content of the list items are sorted alphanumerically or by notesThe user notes contain general information, not safety contains additional information on the current the Safety chapter for an explanation of the safety are shown as Index:Subindex-2 Intelligenter KompaktantriebIclA IFS0098 441 113 189, , 441 113 189, , IFSI ntroductionIntelligenter Kompaktantrieb1-11 IntroductionThe IFS Intelligent Compact Drives consist of a stepper motor and a po-sitioning controller with a Profibus, CAN or RS485 field bus IFS Intelligent Compact Drives are a part of the BERGER Lahr "IcIA In-telligent Compact Drives" family of functionsThe Intelligent Compact Drive operates the stepper motor in accordance with the presets of a field bus master, such as a PLC or an industrial PC.

6 The following operating modes have been implemented for this compact drive: Speed mode Point-to-point mode ReferencingThe compact drive can service up to four different 24V IO signals, to which such items as limit switches or reference switches can be con-nected. 1-2 Intelligenter KompaktantriebIntroductionIclA IFS0098 441 113 189, , overviewFigure of the compact drive12344556789101 Motor2 Thermal separation3 Electronics housing4 Cable glands with strain relief52I/O signal connector socket6 Setting options with DIP switches7 Electronics housing cover, must not be removed8 Connector housing cover, must be removed for installation9 Cover with industrial connectors for DC power and IN/OUT field bus connection10 Electrical terminals0098 441 113 189, , IFSI ntroductionIntelligenter and types of motor are available (maximum torque in parentheses): IFS61 (45 Ncm) IFS62 (90 Ncm) IFS63 (150 Ncm) IFS91 (2 Nm) IFS92 (4 Nm) IFS93 (6 Nm)GearboxThe compact drives can be optionally ordered with gearbox electronic system comprises the control and power electronics.

7 They have a common power supply and are not electrically compact drive can be configured and controlled over the field bus 24-V signals are also available, any one of which can be set up as input and electronics are thermally separated from the motor by a plastic interfaces of the Intelligent Compact Drive field bus stepper motor:Power supplyFunctions: Power supply for control and power electronicsThe earth connections of all interfaces are electrically connected, including the power supply. For more information see chapter System design . Information on reverse voltage protection can also be found bus interfaceFunctions: Profibus DP connection CAN bus connection RS485 bus connectionThe field bus interface is used to set parameters and control the com-pact drive. This allows the compact drive to be integrated into a field bus network and, for example, controlled by a drive can be operated through any one of the above interfaces.

8 This requires a PC fitted with a field bus converter (such as USB-CAN, RS323-RS485 or CP551 from Siemens for Profibus). The IclA Easy commissioning software is available for the PC. It supports the various field bus versions (for description see the IclA Easy CD-ROM)The firmware can be updated through any KompaktantriebIntroductionIclA IFS0098 441 113 189, , signal interfaceFunctions:Four 24V signals are also available, which can be used as both input and 24V signals are freely accessible to the higher-order controller over the field bus. However, special functions such as connections to limit or reference switches can also be configured. If the 24V signals are to be used as outputs, you must also provide a 24V power and literature for compact drivesThree types of Documentation are required for the Intelligent Compact Drives:The "IcIA Intelligent Compact Drives" catalogue contains the Technical data of the compact drive.

9 IclA Intelligent Compact Drives Catalogue Order no. 0059 941 201 002 The controller manualdescribes the installation, commissioning and all operating modes and operating functions Technical Documentation IclA IFE Field Bus EC Motor Order no. 0098 441 113 211 Technical Documentation IclA IFS Field Bus Stepper Motor Order no. 0098 441 113 188 Technical Documentation IclA IDS Pulse-Direction Interface Stepper Motor Order no. 0098 441 113 190 The field bus manual described the field bus protocol Technical Documentation IclA IFx Profibus DP Order no. 0098 441 113 192 Technical Documentation IclA IFx CANopen DS301 Order no. 0098 441 113 184 Technical Documentation IclA IFx RS485 Order no. 0098 441 113 186 All Documentation is also available on CD-ROM. IclA CD-ROM: catalogues, Documentation , manuals, CAD data, commissioning programs Order no. 0098 441 113 and standardsThe EC directives define the minimum requirements - particularly safety requirements - applicable to a product and must be complied with by all 0098 441 113 189, , IFSI ntroductionIntelligenter Kompaktantrieb1-5manufacturers and dealers marketing the product in the member states of the European Union (EU).

10 The EC directives describe the main requirements for a product. The Technical details are laid down in the harmonized standards, which are published in Germany as the DIN EN standards. If there is not yet any EN standard applicable to a particular product area, existing Technical standards and regulations will markWith the declaration of conformity and the CE mark on the product the manufacturer certifies that the product complies with the requirements of all relevant EC- directives. The unit can be used anywhere in the DirectiveThe compact drive is not a machine in the sense of the EC Machine Di-rective (89/392/EEC). It has no functional moving parts. The compact drive may however be a component part of a machine or manufacturer must certify that the complete system conforms to the machine directive with the CE directiveThe EC directive on electromagnetic compatibility (89/336/EEC) applies to units which can cause electromagnetic interference or whose opera-tion can be impaired by such compact drive's compliance with the EMC Directive cannot be as-sessed until it has been installed into a machine or installation.