Technical Product Manual - Nucor Skyline

1 Unmatched Product Range Material Availability Manufacturing Capabilities Innovative Applications and Engineering Expertise2019/2020 EDITIONT echnical Product ManualUnmatched Product RangeAs the premier leader of steel pile systems and solutions, Nucor Skyline s blend of products is unrivaled. From hot and cold rolled sheet piles to H-piles, pipe piles to geostructural products, only Nucor Skyline offers the Product range to meet the design and construction demands of the AvailabilityWith strategic stocking locations throughout the Americas, Nucor Skyline has established a material delivery network that is primed for immediate response. Our facilities offer barge, rail and truck transportation options for cost effectiveness and on-time CapabilitiesNucor Skyline owns and operates pipe, sheet pile , geostructural and pile accessory facilities. Production is supplemented with full fabrication capabilities to provide a single source for all your foundation Applications and Engineering ExpertiseNucor Skyline has sales offices throughout the Americas staffed with experienced sales professionals to help meet your material needs.

2 In addition, only Nucor Skyline offers exclusive engineering support in project design and True Project PartnerConversion Table ..2 steel sheet pile .. 3NZ/PZ hot rolled steel sheet pile ..5AZ hot rolled steel sheet pile ..7 SCZ/SKZ Cold Formed steel sheet pile ..9 SKL/SKS Cold Formed steel sheet pile ..11PS/AS hot rolled steel sheet pile ..13 Combined Wall Systems ..15 Pipe-Z Combined Wall Systems ..17HZ -M steel Wall Systems ..21 steel H- pile ..47 Pipe ..51 Electric Resistance Welded (ERW) Pipe ..53 Spiralweld Pipe ..55 rolled and Welded Pipe ..57 Structural Sections ..59 Wide Flange ..62 Channels & Angles ..84 pile Accessories ..85 Environ ..89 Geostructural Solutions ..93 Threaded Bar & Accessories ..95 Hollow Bar Systems ..104 Micropile ..108 Multi-Strand Anchor Systems ..111 Table of Contents2 Technical Hotline: | | Imperial to MetricMetric to ImperialDimensions1 in= cm= ft= m= in2= cm2= ft2= m2= in3= cm3= ft3= m3= in2 cm2/m= , Force, Pressure1 lb= N= lb/in= N/mm= lb/ft= N/m= lb/in2= N/cm2= lb/ft2= N/m2= lb/in3= N/cm3= lb/ft3= N/m3= lb= kg= lb/ft= kg/m= lb/ft2= kg/m2= kips= kN= US Ton= Tons1 Metric Ton= TonsMoment of Inertia1 in4= cm4= in4/ft= cm4/m= Modulus1 in3= cm3= in3/ft= cm3/m= Nm= Nm/m= Nm/m= TableRecycled Content Hot rolled : 100% Cold Form: 80% Recyclable: 100% steel sheet piles are long structural sections with a vertical interlocking system that create a continuous wall.

3 The walls are often used to retain either soil or water. The ability of a sheet pile section to perform is dependent upon its geometry and the soils it is driven into. The pile transfers pressure from the high side of the wall to the soil in front of the Skyline supplies a wide variety of sheet pile from leading manufacturers. hot rolled steel sheet pile and cold formed steel sheet pile are two primary methods of manufacturing sheet pile . While there are differences between these two methods, the most important distinction is the interlock. Since hot rolled steel sheet piles are produced from steel at high temperatures, the interlock tends to be tighter than its cold formed steel sheet pile counterpart. Normally, looser interlocks are not recommended in extremely hard driving conditions or for walls requiring low permeability. Otherwise, the two types of sections perform similarly in most of sheet PileAround the world, Z- pile , named for its shape, is used for various applications, both permanent and temporary.

4 Temporary sheet piles provide safe access for construction and are then removed; however, they are sometimes left in place. Cofferdams and support of excavation are two of the most common forms of temporary structures. Permanent sheet piles remain in the ground and serve as permanent retaining structures such as, levee strengthening, retaining walls, breakwaters, bulkheads, and environmental barrier walls. In addition to these traditional applications, steel sheet piles are also used to take combined vertical and lateral loading for bridge abutments and underground parking strength and stiffness are the primary design considerations of sheet piling. Durability of the section, especially in permanent salt water applications, must also be taken into account. Drivability of the sheet pile is often overlooked and can control the selection of the sheet piles (straight web sheets) are used in the construction of cellular structures. Cellular cofferdams are utilized to dewater large areas during the construction of locks and dams and are also employed as permanent walls when loads are exceptionally high or there is little or no soil for embedment.

5 Large embedment is generally not necessary, since the cells are gravity structures and the tension is resisted by the interlock. Unlike Z- pile or combination walls, interlock strength is the main design consideration for cellular cofferdams. The weight of the cell and the resistance of the flat sheet interlocks provide the stability of the sheet pile Handling HolesHandling holes are standard for all sheet pile sections. They are located in the centerline of each = 6" ( mm) = 21/2" 25/8" ( mm mm)Z-Sections (NZ, PZ, AZ, SKZ/SCZ)Straight Web Sections (PS, AS)HZ-M SectionsSteel sheet PileColumbus, OHCalgary, ABNome, AKSteel sheet Pile5 Technical Hotline: | | NZ/PZNZ/PZ hot rolled steel sheet PileSECTIONW idth (w)inmmHeight (h)inmmTHICKNESSC ross Sectional Areain2/ftcm2/mWEIGHTSECTION MODULUSM oment of Inertia in4/ftcm4/mCOATING AREAF lange(tf)inmmWeb (tw)inmmSingle Pilelb/ftkg/mWall Arealb/ft2kg/m2 Elastic in3/ftcm3/mPlastic in3/ftcm3/mBoth Sidesft2/ft of singlem2/mWall Surfaceft2/ft2m2/m2PZ (w)inmmHeight(h)inmmTHICKNESSC ross Sectional Areain2/ftcm2/mWEIGHTSECTION MODULUSM oment of Inertia in4/ftcm4/mCOATING AREAF lange(tf)inmmWeb(tw)inmmSingle Pilelb/ftkg/mWall Arealb/ft2kg/m2 Elastic in3/ftcm3/mPlastic in3/ftcm3/mBoth Sidesft2/ft of singlem2/mWall Surfaceft2/ft2m2/m2NZ Hotline.

6 | | NZ/PZNZ/PZ hot rolled steel sheet PileNZPZASTMYIELD STRENGTHASTMYIELD STRENGTHksiMPaksiMPaA 32839270A 32839270A 572 Grade 5050345A 572 Grade 5050345A 572 Grade 6060415A 572 Grade 6060415A 572 Grade 6565450A 58850345A 58850345A 69050345A 69050345 Highlighted fields represent the most commonly used and readily available steel Conditions & TolerancesASTM A 6 Mass + 5 in. 0 rolled Lengths m Longer lengths may be possible upon Corner PilesTransitional Piles90 C 14/E 20Gr:S 355 lb/ft kg/mA:~ 25 mmB:~ 25 mmOmega 18Gr:S 430 lb/ft kg/mA:~ ~70 mmB:~ ~30 mmE 22Gr:S 355 lb/ft kg/mA:~ ~30 mmDelta 13Gr:S 355 lb/ft kg/mA:~ ~15 mmB:~ ~20 mmLarssen TGr:A 572 Gr. 60 lb/ft 00 kg/ mmABABAAAACBDBBSKAPGr:A 572 Gr. 50/60 lb/ft kg/ mmPZ Corner Piles90 ABSKP90Gr:A 572 Gr. 50 lb/ft kg/ mm135 ABSKP45Gr:A 572 Gr. 50 lb/ft kg/ mm90 ABSKPTGr:A 572 Gr. 50 lb/ft kg/ mmASKPMGr:A 572 Gr.

7 65 lb/ft kg/ mmASKPFGr:A 572 Gr. 65 lb/ft kg/ mmInterlock CombinationsAvailable steel Grades60 -140 ACSKLC 90Gr:A 572 Gr. 60 kg/ mmB7 Technical Hotline: | | AZAZ hot rolled steel sheet PileSECTIONW idth (w)inmmHeight(h)inmmTHICKNESSC ross Sectional Areain2/ftcm2/mWEIGHTSECTION MODULUSM oment of Inertia in4/ftcm4/mCOATING AREAF lange(tf)inmmWeb(tw)inmmSingle Pilelb/ftkg/mWall Arealb/ft2kg/m2 Elastic in3/ftcm3/mPlastic in3/ftcm3/mBoth Sidesft2/ft of singlem2/mWall Surfaceft2/ft2m2/m2AZ Hotline: | | AMERICANCANADIANEUROPEANAMLoCor **ASTMYIELD STRENGTHCSA G40 .21 YIELD STRENGTHEN 10248 YIELD STRENGTHYIELD STRENGTHksiMPaksiMPaksiMPaksiMPaA 32839270 Grade 260 W38260S 240 GP35240 Blue 32046320A 572 Gr . 4242290 Grade 300 W43300S 270 GP39270 Blue 35551355A 572 Gr . 5050345 Grade 350 W51355S 320 GP46320 Blue 39057390A 572 Gr . 5555380 Grade 400 W58400S 355 GP51355A 572 Gr.

8 6060415S 390 GP57390A 572 Gr . 6565450S 430 GP62430A 69050345S 460 AP67460A 690*57390 Highlighted fields represent the most commonly used and readily available steel grades. *Not available for AZ48/50/52-700. ** Corrosion resistant steel , check for availability Corner PilesDelivery Conditions & TolerancesASTM A 6EN 10248 Mass 5%Length+ 5 in. 0 in. 200 mmHeight 7 mmThickness mm mm> mm 6%Single pile Width 2%Double pile Width 3% of the lengthEnds out of Square2% of the widthMaximum rolled Lengths mE mC mDelta mOmega m Longer lengths may be possible upon 14/E 20Gr:S 355 lb/ft kg/mA:~ ~25 mmB:~ ~25 mmOmega 18Gr:S 430 lb/ft kg/mA:~ ~70 mmB:~ ~30 mmE 22Gr:S 355 lb/ft kg/mA:~ ~30 mmDelta 13Gr:S 355 lb/ft kg/mA:~ ~15 mmB:~ ~20 mmAZAZ hot rolled steel sheet PileABABAABD elivery FormsSingle pile Position ADouble pile Form I StandardSingle pile Position BDouble pile Form II on RequestAvailable steel Grades90 Larssen TGr:A 572 Gr.

9 60 lb/ft 00 kg/ mmABTransitional PilesACBDSKAPGr:A 572 Gr. 50/60 lb/ft kg/ mm60 -140 ACSKLC 90Gr:A 572 Gr. 60 kg/ mmB9 Technical Hotline: | | SECTIONW idth (w)inmmHeight (h)inmmThickness (t)inmmCross Sectional Areain2/ftcm2/mWEIGHTSECTION MODULUSM oment of Inertiain4/ftcm4/mCOATING AREAS ingle Pilelb/ftkg/mWall Arealb/ft2kg/m2 Elasticin3/ftcm3/mPlasticin3/ftcm3/mBoth Sidesft2/ftm2/mCoating Areaft2/ft2m2/m2 SCZ . Cold Formed steel sheet PileSCZ 14 SCZ 16 SCZ 17 NSCZ 18 NSCZ 21 NSKZ 20 SKZ 22 SKZ 23 SKZ 24 SKZ 25 SKZ 31 SKZ 33 SKZ 34 SKZ 36 SKZ 38 SCZ 14ll l l l l l l l l SCZ 16l l l l l l l l l l SCZ 17Nl l l l l l l l l l SCZ 18Nl l l l l l l l l l SCZ 21Nl l l l l l l l l l SKZ 20l l l l l l l l l l SKZ 22l l l l l l l l l l SKZ 23l l l l l l l l l l SKZ 24l l l l l l l l l l SKZ 25l l l l l l l l l l SKZ 31 l l l l lSKZ 33 l l l l lSKZ 34 l l l l lSKZ 36 l l l l lSKZ 38 l l l l lInterlock Compatibilityl Interlock compatible Interlock not

10 Compatible10 Technical Hotline: | | SCZ/SKZSCZ/SKZ Cold Formed steel sheet PileDelivery Conditions & TolerancesMaximum rolled Lengths SCZ/SKZ90 m Longer lengths may be possible upon STRENGTHASTMYIELD STRENGTHksiMPaksiMPaA 572 Grade 5050345A 58850345A 572 Grade 5555380A 690 Grade 5050345A 572 Grade 6060415A 690 Grade 6060415A 572 Grade 6565450 Highlighted fields represent the most commonly used and readily available steel grades. Corner PilesASTM A6EN 10249-2 Mass 7%Length+ 5 in. 0 in. 50 mmStraightnessBending (S) of the lengthCurving (C) of the lengthTwisting (V)2% of the lengthAABBA vailable steel GradesB2 Corner 127 mmB3 Corner 127 mmBACSKLC 90*Gr:A 572 Gr. 60 kg/ mm* SKLC 90 only compatible with SCZ 14-21N / SKZ Hotline: | | SECTIONW idth (w)inmmHeight (h)inmmThickness (t)inmmCross Sectional Areain2/ftcm2/mWEIGHTSECTION MODULUSM oment of Inertia in4/ftcm4/mCOATING AREAS ingle Pilelb/ftkg/mWall Arealb/ft2kg/m2 Elastic in3/ftcm3/mPlastic in3/ftcm3/mBoth Sidesft2/ftm2/mCoating Areaft2/ft2m2/m2 SKL Cold Formed steel sheet PileSKL 9 SKL 10 SKL 12 SKS 11 SKS 13 SKS 14 SKS 16 SKL 9lllllllSKL 10lllllllSKL 12lllllllSKS 11lllllllSKS 13lllllllSKS 14lllllllSKS 16lllllllInterlock Compatibilityl Interlock compatible Interlock not compatible12 Technical Hotline: | | SKL/SKSSKL/SKS Cold Formed steel sheet PileCorner PilesStandard rolled Lengths SKL/SKS70 ft.