TECHNICAL SERVICE BULLETIN 20- 1.5L EcoBoost - Low …

1 TECHNICAL SERVICE EcoBoost - Low Coolant, White Exhaust Smoke And/Or Illuminated MIL - Built On Or Before 10-Jun-201920-210001 April 2020 This BULLETIN supersedes 19-2375. Reason for update: Replace Awareness/Interim MessageModel:Ford2014-2019 FusionEngine: EcoBoost2017-2019 Escape Engine: EcoBoostSummaryThis article supersedes TSB 19-2375 to update the SERVICE Procedure and Parts : Some 2014-2019 Fusion vehicles built on or before 10-Jun-2019 and 2017-2019 Escape vehicles built on or before 08-Apr-2019 equipped with a EcoBoost engine may exhibit low coolant level, white exhaust smoke and/or runs rough condition with or without an illuminated malfunction indicator light (MIL) with only diagnostic trouble codes (DTCs) P0300, P0301-P0304, P0316, P0217, P1285 and/or P1299 stored in powertrain control module (PCM).

2 This may be due to coolant intrusion into the cylinder. To resolve the condition, follow the SERVICE Procedure to replace the short block and head gasket. Action: Follow the SERVICE Procedure steps to correct the condition on vehicles that meet all of the following criteria: One of the following vehicles:- 2014-2019 Fusion built on or before 10-Jun-2019- 2017-2019 Escape built on or before 08-Apr-2019 EcoBoost engine At least one of the following conditions:- Low coolant level- White exhaust smoke- Runs rough condition with or without an illuminated MIL with only DTCs P0300, P0301-P0304, P0316, P0217, P1285 and/or P1299 stored in PCMNOTE: Part quantity refers to the number of that SERVICE part number required, which may be different than the number of individual pieces.

3 SERVICE part numbers contain 1 piece unless otherwise stated. "As Needed" indicates the part is required but the number may vary or is not a whole number; parts can be billed out as less than 1. "If Needed" indicates the part is not NumberDescriptionQuantityDS7Z-6009-G-Sho rt Block1DS7Z-6051-L-Head Gasket1-Turbocharger Gasket1DS7Z-9450-AAM5Z-9450-A-Catalytic Converter Gasket1DS7Z-6L092-A-Turbocharger Oil Return Tube Assembly14R8Z-6N652-A-Turbocharger Oil Return Tube Gasket1BM5Z-2A572-A-Vacuum Pump Gasket1DS7Z-6K679-C-Turbocharger Oil Supply Tube Assembly1W715309-S300 Package Contains 4 Piece, 4 Pieces RequiredTurbocharger Mounting Studs1W716271-S437 Package Contains 4 Piece, 4 Pieces RequiredTurbocharger Nuts1DS7Z-8527-APackage COntains 1 Piece, 2 Pieces RequiredTurbocharger Coolant Tube O-ring Seals2W716038-S437 Package Contains 4 Pieces.

4 3 Pieces RequiredVacuum Pump Stud Bolts1W520101-S437 Package Contains 4 Pieces, 2 Pieces RequiredVacuum Control Regulator Nuts (2014-2016 Fusion)1DS7Z-9D354-B-High Pressure Fuel Tube1W505584-S436 Package Contains 4 Pieces, 2 Pieces RequiredHigh Pressure Fuel Pump Bolts1DS7Z-9E583-A-High Pressure Fuel Pump O-ring Seal1DS7Z-6584-A-Valve Cover Gasket (Fusion)1DS7Z-9229-B-Fuel Injector O-ring Kit1W708317-S300 Package Contains 4 Pieces, 1 Piece RequiredCylinder Head O-ring Seal1BE8Z-6065-BPackage Contains 10 Pieces, 10 Pieces RequiredCylinder Head Bolts1BE8Z-6A340-A-Crankshaft Pulley Bolt 1BE8Z-6700-B-Crankshaft Front Seal1-Crankshaft Rear Seal1BM5Z-6K301-BW713043-S437 Package Contains 4 Pieces, 6 Pieces RequiredCoolant Pump Bolts2BE8Z-8507-A-Coolant Pump Gasket14M5Z-6M282-APackage Contains 1 Piece, 2 Pieces RequiredVCT Bolts2BE8Z-6K292-CPackage Contains 1 Piece, 2 Pieces RequiredCamshaft Seals2W715449-S437 Package Contains 4 Pieces.

5 16 Pieces RequiredCamshaft Bearing Cap Bolts M6 x 35mm4W716307-S442 Package Contains 4 Pieces, 2 Pieces RequiredMega Cap Bolts M7 x 38mm1W710294-S437 Package Contains 4 Pieces, 2 Pieces RequiredMega Cap Bolts M7 x 59mm1BM5Z-6659-B-Oil Pump Gasket1W714878-S439 Package Contains 4 Pieces, 1 Piece RequiredSteering Column Bolt (2013-2016 Fusion)1W712961-S450B-Steering Column Bolt (2017-2019 Fusion)1W711137-S442-Steering Column Bolt (Escape)1W520214-S442 Package Contains 1 Piece, 3 Pieces RequiredEngine Mount Nuts (Fusion)3W520214-S440 Package Contains 2 Pieces, 3 Pieces RequiredEngine Mount Nuts (Escape)2W708728-S442 Package Contains 4 Pieces, 2 Pieces RequiredEngine Mount Bolts (Fusion)1W716136-S442 Package Contains 4 Pieces, 2 Pieces RequiredEngine Mount Bolts (Escape)1DS7Z-19B596-A-A/C Line Gaskets1DL3Z-19B596-B-Compressor O-ring And Gasket1BE8Z-6731-AB-Oil Filter1W520103-S442 Package Contains 4 Pieces, 2 Pieces RequiredMuffler Inlet Pipe Nuts (Fusion)1W520103-S403 Package Contains 4 Pieces, 2 Pieces RequiredMuffler Inlet Pipe Nuts (Escape)1CV6Z-9450-E-Muffler Inlet Pipe Gasket1W716457-S439 Package Contains 4 Piece, 4 Pieces RequiredSubframe Mounting Bolts (Fusion)

6 17N5Z-00812-APackage Contains 1 Piece, 2 Pieces RequiredRearward Subframe Bolts (Escape)2W715681-S900 Package Contains 4 Piece, 3 Pieces RequiredCatalytic Converter Bolts1W715618-S437 Package Contains 4 Piece, 4 Pieces RequiredTorque Converter Nuts1BE8Z-6379-ABPackage Contains 1 Piece, 6 Pieces RequiredFlex Plate Bolts6W715623-S439 Package Contains 4 Piece, 4 Pieces RequiredBrake Caliper Bolts (Fusion)1W701350-S437 Package Contains 4 Pieces, 2 Pieces RequiredCylinder Block-To-Transmission Dowels15F9Z-4682-AAPackage Contains 1 Piece, 6 Pieces RequiredDriveshaft-To-Pinion Flange Bolts (Escape AWD)6W715135-S440 Package Contains 4 Pieces, 2 Pieces RequiredStabilizer Bar Nut (Escape)1W716075-S442 Package Contains 4 Pieces, 1 Piece RequiredLower Ball Joint Bolt (Escape AWD)1W520415-S442-Lower Ball Joint Nut (Escape AWD)1DS7Z-6584-B-Valve Cover Gasket (Escape)1W717236-S300 Package Contains 4 Pieces, 1 Piece RequiredCylinder Head Fuel Drive O-ring Seal1W714753-S442 Package Contains 4 Piece, 4 Pieces RequiredBrake Caliper Bolts (Escape)1F1EZ-8620-A-Stretchy Belt (Escape)1GS7Z-8620-A-Stretchy Belt (2017-2019 Fusion Without Belt Tensioner)1 CCPZ-3B477-C-Wheel Hub Nut (Escape AWD Only)

7 1W718250-S439 Package Contains 5 Pieces, 5 Pieces RequiredUpper/Lower PTU Bolts (Escape AWD)1CV6Z-7086-A -PTU Compression Seal (Escape AWD)1YS4Z-3N324-AA-Halfshaft Bearing Retaining Strap (Escape AWD)1W520102-S442 Package Contains 4 Pieces, 2 Pieces RequiredHalfshaft Bearing Retaining Nuts (Escape AWD)1CN1Z-7H424-B-Intermediate Shaft Seal (Escape AWD)1W715490-S442 Package Contains 4 Pieces, 2 Pieces RequiredWheel Knuckle To Strut Bolt (Escape)1XO-5W20-Q1SP-Motorcraft SAE 5W-20 Synthetic Blend Motor Oil (All Markets Except Canada)As NeededCXO-5W20-LSP6-Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada Only)As NeededTA-26-Motorcraft Threadlock 262As NeededTA-357-Motorcraft High Performance Engine RTV SiliconeAs NeededZC-30-A-Motorcraft Silicone Gasket RemoverAs NeededCU7Z-19B508-A-Flange SealantAs NeededObtain Locally-Loctite Anaerobic Flange Sealant 51031As NeededZC-31-B-Motorcraft Metal Surface Prep WipesAs NeededZC-20-Motorcraft Engine Shampoo and DegreaserAs NeededPM-4-A-Motorcraft Metal Brake Parts Cleaner (Compliant With Low Volatile Organic Compound Requirements As Required In Some USA States)As NeededPM-4-B-Motorcraft Metal Brake Parts Cleaner (Not Compliant With Volatile Organic Compound Requirements)

8 As NeededXL-2-Motorcraft High Temperature Nickel Anti-Seize LubricantAs NeededXL-5-A-Motorcraft Multi-Purpose Grease SprayAs NeededTA-25-B-Motorcraft Threadlock and SealerAs NeededXT-10-QLVC-Motorcraft MERCON LV Automatic Transmission Fluid (All Markets Except Canada)As NeededCXT-10-LV6-Motorcraft MERCON LV Automatic Transmission Fluid (Canada Only)As NeededYN-35-Motorcraft R-1234yf Refrigerant PAG Oil (R-1234yf vehicles)As NeededYN-12-D-Motorcraft PAG Refrigerant Compressor Oil (R-134a vehicles)As NeededVC-3-B-Motorcraft Orange Concentrated Antifreeze/Coolant (All Markets Except Canada)As NeededCVC-3-B2-Motorcraft Orange Concentrated Antifreeze/Coolant (Canada Only)As NeededObtain Locally-Distilled WaterAs NeededParts To Inspect And Replace Only If NecessaryBE8Z-6268-C-Timing Belt If NeededDS7Z-9439-A-Intake Manifold GasketIf NeededDS7Z-9L438-A-Intercooler GasketIf NeededDS7Z-9P867-A-Intercooler SealIf NeededHYFS-094-YEC- spark PlugsIf NeededF2GZ-63600A58-A-Intermediate Shaft Bushing (Escape AWD)

9 If NeededDS7Z-9E936-A-Throttle Body GasketIf Needed8W9Z-6C287-A-High Pressure Fuel Pump TappetIf NeededDS7Z-6B856-A-Oil Cooler AssemblyIf NeededBE8Z-9278-A-Oil Pressure SwitchIf NeededDS7Z-12029-B-Ignition Coil-On-PlugIf NeededXS6E-6626-AA-Oil Pickup Tube O-ring SealIf NeededW701183-S300 Package Contains 4 PiecesCylinder Block to Cylinder Head DowelsIf NeededDS7Z-9346-B-BracketIf NeededBM5Z-6L092-C-Crankcase Vent Oil Drain TubeIf NeededCV6Z-6375-C-Flexplate (Escape Only)If NeededW500215-S437 Package Contains 4 PiecesOil Pump Bolts M6 X 25mmIf NeededW500301-S437 Package Contains 4 PiecesOil Pump Bolts M6 x 35mmIf NeededW500305-S437 Package Contains 4 PiecesOil Pump Bolts M6 x 55mmIf NeededW714789-S300-Coolant Outlet O-ring SealIf NeededW706722-S300 Package Contains 4 PiecesThermostat RingIf Needed6M5Z-6B752-A-Oil Separator GasketIf NeededBM5Z-8527-A-Oil Separator O-RingIf NeededWarranty Status: Eligible under provisions of New Vehicle Limited Warranty (NVLW)/ SERVICE Part Warranty (SPW)/Special SERVICE Part (SSP)/Extended SERVICE Plan (ESP) coverage.

10 Limits/policies/prior approvals are not altered by a TSB. NVLW/SPW/SSP/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool. For repairs covered by the NVLW, completion of the procedure outlined in this TSB does not require obtaining Prior Approval or completion of a Cost TimesDescriptionOperation Escape Front Wheel Drive (FWD) : Retrieve DTCs, Diagnose And Replace The Short Block (Do Not Use With Any Other Labor Operations)DR202100A Escape All Wheel Drive (AWD) : Retrieve DTCs, Diagnose And Replace The Short Block (Do Not Use With Any Other Labor Operations)DR202100B Fusion : Retrieve DTCs, Diagnose And Replace The Short Block (Can Be Claimed With Labor Operation D Or E)DR202100C Fusion, 2017-2019 Escape Wit