Terminations Stripping For Quality Crimping and …

1 P17671 Welcome ToQuality Crimping and Stripping For Terminations P17676 Components of a Quality termination Wire Terminals Tooling Documentation Quality Trained Personnel P17677 Components of a Quality TerminationWIRE P17678 COPPER CONDUCTORS P17679 INSULATION TYPES18 AWG18 AWG18 AWG P176710 INSULATION VARIATION18 AWG18 AWG18 AWG P176712 Components of a Quality TerminationWIRING DEFINITIONS P176713 Components of a Quality TerminationCOAXIAL CABLE P176714 ELEMENTS OF A WIREWire StrandsGage of WireLow TwistHigh TwistSolidInsulation P176715 WIRE SIZES12 AWG18 AWG24 AWG P176716 WHAT IS CMA ?dDCMA = D2 CMA = d x NN = Number of Strands 2 P176717 CMA CHARTSTRANDSCMAN umberMM P176718 Stripping WIRE; GOOD STRIPSS quare, even cutNo nicks or cut strands P176719 Stripping WIRE.

2 BAD STRIPSN icked StrandCut StrandsCut at AngleTapered or Torn Insulation P176720 Results of Bad Strips = Loss of Electrical CharacteristicsNicked and cut strands =Decreased electrical andmechanical strengthUneven or tapered strip =Insulation in wire crimp P176721 COMPONENTS OF A Quality termination Wire Terminals Tooling Documentation Quality Trained Personnel P176723 TYPES OF TERMINALSC losed BarrelFAST-ONReceptacleOpen Barrel, End FeedRing TongueOpen Barrel, Side FeedFAST-ON TabClosed BarrelSlotted RingTongueOpen BarrelPinOpen BarrelFAST-ON P176724 PARTS OF A TERMINAL -OPEN BARRELWire Barrel Wire Barrel andContact End Wire Barrel and Contact Endwith Insulation Support P176725 PARTS OF A TERMINAL -CLOSED BARRELWire Barrel Contact End Insulation Support P176726 ADVANTAGES OF INSULATION SUPPORTS tress Point P176727 ENVIORMENTAL SPLICES P176728 TYPICAL CONTACT P176729 CONTACT COLOR CODE BIN CODE P176730 TYPICAL CONNECTOR P176731 COMPONENTS OF A Quality termination Wire Terminals Tooling Documentation Quality Trained Personnel P176732 UGH!

3 ME CRIMP GOOD ! P176733 THESE ARE NOT CRIMPERS P176734 WIRE CUTTERSDike Cutting(Incorrect)T Cutter Cutting P176735 TOOLS FOR CUTTING WIRE P176736 STRIPPERS P176737 WIRE Stripping P176738 STRIPPERS P176739 BASIC STRIPPER -GRIPPER PADS AND BLADES P176740 CORRECT STIRIP LENGTH P176741 CORRECT STIRIPPING P176742 CORRECT STIRIP LENGTH P176743 CORRECT STIRIP LENGTHC orrectIncorrect-Correct Stripping -Insulation correctlypositioned into the insulatorsupportInsulation Stripping to longInsulation Stripping to shortand Crimping on theinsulationConductor Stripping too shortStrands crimped with theinsulator supportOne or more strands of theconductor not crimpedCorrectIncorrect-Strands apparent in theinspection hole-The

4 Insulation penetratescorrectly into the cupInsulation Stripping tooshort, conductor not visiblethrough the inspection holeInsulation Stripping toolong, the insulation doesnot penetrate into the cup P176744 PROPER STRIP LENGTH AND PLACEMENTOF WIRE P176745 FINISHED CRIMPB ellmouth Must be VisibleWire Strands Must be VisibleAnywhere in This AreaCutoff Tabs Must be VisibleWire Strands and InsulationMust Both be Visible Anywherein This Area P176746 IMPROPER PLACEMENT P176747 Stripping COAXS hieldOuter InsulationDielectricCenter Conductor P176748 DANIELS CRIMPER WITH TURRET HEAD P176749 DANIELS CRIMPER TURRET HEAD P176750 SMALL DANIELS CRIMPER P176751 ENVIRONMENTAL SPLICE CRIMPER P176752 ENVIRONMENTAL SPLICE Crimping P176753 MOLEX CRIMPER P176754 MOLEX Crimping P176755

5 RED & BLUE LUGGER P176756 MECHANICAL ANDELECTRICALCHARACTERISTICS P176757 Insulation Support CrimpWire Barrel CrimpWIREI nsulation Support BarrelWire BarrelStrip Length FUNCTIONS OF WIRE BARREL ANDINSULATION SUPPORT BARREL(OPEN BARREL) P176758 FUNCTIONS OF WIRE BARREL ANDINSULATION SUPPORT BARREL (CLOSED BARREL)Wire BarrelWIRES trip Length Insulation Support CrimpWire Barrel CrimpInsulation Support Barrel P176759 AREA REDUCTION+WIRE =4100 CMA WIRE BARREL =6900 CMA TOTAL =11,000 CMACRIMPED TERMINATION8800 CMA P176760 MECHANICAL STRENGTH P176761 MECHANICAL STRENGTHI ncreasingMechanicalStrengthIncreasing Crimping ForceDecreasing Crimp HeightCrimpDesignRangeMechanicalStrength P176762 ELECTRICAL PERFORMANCEPoor TerminationGood TerminationPoor TerminationGoodTerminationPoor TerminationPoor TerminationGood TerminationGood termination P176763 ELECTRICAL PERFORMANCEI ncreasing Crimping ForceDecreasing Crimp HeightElectricalPerformance(DecreasingMi ll volt Drop& Resistance)

6 CrimpDesignRangeElectrical Performance P176764 CRIMP DESIGN PARAMETERSI ncreasingMechanicalStrength &ElectricalPerformanceDecreasing Crimp HeightMechanicalStrengthCrimpDesignRange ElectricalPerformance P176765 COMPONENTS OF A Quality termination Wire Terminals Tooling Documentation Quality Trained Personnel P176766 COMPONENTS OF A Quality termination Wire Terminals Tooling Documentation Quality Trained Personnel P176767 Quality MEASUREMENTSAND PROPERLYCRIMPED TERMINALS P176768 CRIMP HEIGHTWire BarrelAnvil P176769 PULL TESTINGT ensile Strength Tester P176770A Winning Hand !