THE BLUE BOOK - 海聚貿易Oceanus

1 Aerospace Buyer s Directory To HELICOIL Wire Thread InsertsIssue 1/June 2009 THEBLUEBOOK made by0130 serve all stages of your value-added chainDevelopmentTesting Prod uctionAssemblyLogistic Application engineering Prototyping Customer-specifi c solutions Mechanical testing Physical/chemical testing Accredited laboratory accordingto DIN EN ISO 17025 Manufacturing of 100%-controlled faste ners Mold constructi on Certifi ed Assembly of fastening elements Manual Automatic Separation and feeding Individual customer solutions Process planning 100% readiness for deliveryB llhoff: Partner of the Aerospace Industry all over the world B llhoff International with companies in.

2 ArgentinaAustriaBrazilCanadaChinaCzech RepublicFranceGermanyHungaryIndiaItalyJa panMexicoPolandRomaniaRussiaSlovakiaSout h AfricaSpainTurkeyUnited KingdomUSA Apart from these 22 countries, B llhoff supports its international customers in other important industrial markets in close partnership with agents and AGS3700 AGS4677 AS6733 DIN65536EN2942EN2944EN3542LN9039LN9039 ALN9499LN9499 ANASM33537 NASM8846 NASM122076 to NASM122275 NASM124651 to NASM124850 NASM21209 NAS1130 HELICOIL Wire Thread InsertsHELICOIL wire thread inserts have been manufacturedby B llhoff for the aerospace and defense industry since 1956.

3 With the wide range of the HELICOIL product portfolio B llhoff offers an outstanding solution for the production of extremely high strength threads in metal with minimal shearing resistance and requiring minimum space. HELICOIL thread inserts feature high resistance to wear and tear, low thread friction and narrow tolerances, high surface quality and resistance to both corrosion and temperature. The precision and reliability of the B llhoff HELICOIL thread inserts have been proven by the demands of the aerospace and defense industries over the decades.

4 The products featured in this buyer s directory include a wide range of globally referenced aerospace and defense wire thread inserts specifi ed and used by major manufacturers all over the Management System AccreditationsEN9100, DIN EN ISO 9001, DIN EN ISO 14001, DIN EN ISO/IEC 17025, ISO/TS16949, SBACHELICOIL Wire Thread Insert CapabilitiesFurthermore multiple customized HELICOIL wire thread inserts are manufactured according to customer company standards for the aerospace and defense industries, which are available on additional information about the full HELICOIL product range and the dedicated installation tools please refer to the main B llhoff HELICOIL product and tooling catalogues as referenced product and tooling catalogues Catalogue for metric thread inserts for metal (no.)

5 0100 ) Catalogue for imperial thread inserts for metal (no. 0101 ) 5 HELICOIL Screw Thread Inserts ContentsInsert Material Guide 6 Coatings and Platings 7 HELICOIL Tools 8 AGS3600 10 AGS3700 11 AGS4677 12AS6733 13 DIN65536 14EN2942 16EN2944 17EN3542 18LN9039 19LN9039A 21LN9499 22LN9499A 24 NASM122076 to NASM124831 26 NASM21209 29 NAS1130 32 STAINLESSBRONZEINCONELNIMONICCADMIUMDRY FILMSILVERSELF FINISHDYEDFREESCREWUNCUNFPageMETRICMETRI CSTEELX 750 PLATEDLUBEPLATEDOR BARERUNNINGLOCKCOURSEFINEI nsert MaterialsFinishesTypeThreadAGS3600 AGS3700 AGS4677AS6733

6 DIN65536EN2942EN2944EN3542LN9039LN9039 ALN9499LN9499 ANASM122076 toNASM124831 NASM21209 NAS1130101112131416171819212224262932 HELICOIL Product Reference 6 Insert Material GuideHELICOIL aerospace wire thread inserts are available in the following materials:Stainless Steel Grade 304 Material specifi cations: AS7245, DTD734, resistance: 315 C long term (425 C short term)Standard, general purpose materialStocked in most sizesIdeal for original equipment applications, repair and overhaulBronzeMaterial specifi cation: according DIN17677 Temperature resistance: 250 C long term (300 C short term)Non magneticFor electrical bonding joints and low permeabilityInconel X 750 (Heat Resisting Nickel Alloy)Material specifi cations: AS7246, EN3018, resistance.

7 550 C long term (750 C short term)For use in high temperature applicationsNimonic 90 (Austenitic High Temperature Alloy)Material specifi cations: HR 503, resistance: 600 C long term (900 C short term)For use in high temperature applications7 Insert Coatings and PlatingsSilver PlatingRecommended to reduce galling of threads at high temperaturesFor use up to 1200 F / 650 CMaterial Specifi cations: QQ-S-365 / SAE AMS 2411 /EN2786 / DTD939 Colour: Silver whiteCadmium PlatingProvides high corrosion resistanceProvides lubrication to prevent galling(Not recommended for new design due to its toxic nature)Material Specifi cations: QQ-P-416 Type II / DEF STD 03-19 Colour: YellowDry Film LubricantProvides additional lubrication in high friction applicationsHigh temperature resistance (400 F / 240 C)Highly recommended with HELICOIL screwlock insertsMildly corrosion resistantMaterial Specifi cations: MIL-L46010 / AS5272 Colour.

8 Grey Colour CodingFacilitates verifi cation of insert installationAllows for quick identifi cation of similar size insertsColours: red, green, blue and yellowIn general all HELICOIL screwlock inserts (imperial and metric dimensions) are supplied with a red colouring in accordance with of the HELICOIL thread inserts for identifi cation purpose according to customer specifi c requirements are also available. HELICOIL aerospace wire thread inserts are available in the following fi nishes:HELICOIL thread inserts for aerospace are available in the following surface fi nishes and platings depending on theHELICOIL base fi nishes are available on request.

9 Material Non- Dry Film Cadmium Silver fi nished Lubricant Plating Plating Stainless Steel Grade 304 Bronze Inconel X 750 Nimonic 90 8 HELICOIL ToolsTapping toolsGaugesManual tapping tools Internal thread gauges for checking the tapped holeDrill and tapping toolsMachine tapping toolsMachine tap formerManual installation toolsType H-PSG(threaded mandrel, pitchguiding, with bit gauge)Type H-PMG(fl at mandrel, pitch guiding,with bit gauge)Type H-PM(fl at mandrel, without pich guiding, with bit gauge)Type H-M(fl y-over tool with bit gauge)Installation mandrels for electric installation toolsElectric installation toolsType B-S 206up to M 6 / UNC 1/4 -20 / UNF 1/4 -28(without picture:Type B-S 824 for lager dimensions)Type E-S 206M 6 / UNC 12-24 / UNF 10-32(without picture.)

10 Type E-S 410 for lager dimensions)Type ToolsPneumatic installation toolsType P-S 412up to M 12 / UNC 1/2 -3 / UNF 1/2 -20 Type P-PSGup to M 26 / UNC 1/2 -13 / UNF 1/2 -20 Type P-S 1216for larger dimensionsMechanical installation toolsStripfeed systemRepair kitsHELICOIL repair kits are available per dimension up toM 36 / UNC 1 1/2 -6 / UNF 1 -12 / BSW 1 1/2 -6 / BSF 1 -10 / G 1 standard and special range kits are also part of our system type S for installation of stripfeed inserts10 AGS3600 seriesAGS3605 AGS3606 AGS3607