THE NATIONAL SHIPBUILDING RESEARCH PROGRAM

1 SHIP PRODUCTION COMMITTEEFACILITIES AND ENVIRONMENTAL EFFECTSSURFACE PREPARATION AND COATINGSDESIGN/PRODUCTION INTEGRATIONHUMAN RESOURCE INNOVATIONMARINE INDUSTRY STANDARDSWELDINGINDUSTRIAL ENGINEERINGEDUCATION AND TRAININGTHE NATIONALSHIPBUILDINGRESEARCHPROGRAMJuly 1999 NSRP 0534N6-95-1 Standard Ship Test and Inspection Plan, Procedures and DEPARTMENT OF THE NAVYCARDEROCK DIVISION,NAVAL SURFACE WARFARE CENTERin cooperation withNational Steel and SHIPBUILDING CompanySan Diego, CaliforniaReport Documentation PageForm ApprovedOMB No. 0704-0188 Public reporting burden for the collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering andmaintaining the data needed, and completing and reviewing the collection of information.

2 Send comments regarding this burden estimate or any other aspect of this collection of information,including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, ArlingtonVA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to a penalty for failing to comply with a collection of information if itdoes not display a currently valid OMB control number. 1. REPORT DATE JUL 1999 2.

3 REPORT TYPE N/A 3. DATES COVERED - 4. TITLE AND SUBTITLE The NATIONAL SHIPBUILDING RESEARCH PROGRAM , Standard Ship Test andInspection Plan, Procedures and Database 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER 5e. TASK NUMBER 5f. WORK UNIT NUMBER 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) Naval Surface Warfare Center CD Code 2230-Design Integration TowerBldg 192, Room 128 9500 MacArthur Blvd Bethesda, MD 20817-5700 8. PERFORMING ORGANIZATIONREPORT NUMBER 9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10.

4 SPONSOR/MONITOR S ACRONYM(S) 11. SPONSOR/MONITOR S REPORT NUMBER(S) 12. DISTRIBUTION/AVAILABILITY STATEMENT Approved for public release, distribution unlimited 13. SUPPLEMENTARY NOTES 14. ABSTRACT 15. SUBJECT TERMS 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT SAR 18. NUMBEROF PAGES 501 19a. NAME OFRESPONSIBLE PERSON a. REPORT unclassified b. ABSTRACT unclassified c. THIS PAGE unclassified Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std Z39-18 DISCLAIMERT hese reports were prepared as an account of government-sponsored work. Neither theUnited States, nor the United States Navy, nor any person acting on behalf of the UnitedStates Navy (A) makes any warranty or representation, expressed or implied, with respectto the accuracy, completeness or usefulness of the information contained in this report/manual, or that the use of any information, apparatus, method, or process disclosed in thisreport may not infringe privately owned rights.

5 Or (B) assumes any liabilities with respect tothe use of or for damages resulting from the use of any information, apparatus, method, orprocess disclosed in the report. As used in the above, Persons acting on behalf of theUnited States Navy includes any employee, contractor, or subcontractor to the contractorof the United States Navy to the extent that such employee, contractor, or subcontractor tothe contractor prepares, handles, or distributes, or provides access to any informationpursuant to his employment or contract or subcontract to the contractor with the UnitedStates Navy.

6 ANY POSSIBLE IMPLIED WARRANTIES OF MERCHANTABILITY AND/ORFITNESS FOR PURPOSE ARE SPECIFICALLY Commercial Ship Test and Inspection Plan,Procedures, and DatabaseNSRP 0534 Project 6-95-1 Prepared For:William G. BeckerNSRP PROGRAM Manager forPanel SP-6 Marine Industry StandardsSubmitted On:April 1, 1999 (Published by NSRP July 1999)By: NATIONAL Steel and SHIPBUILDING Box 85278 Harbor Drive & 28th StreetSan Diego, CA 92186-5278 AbstractThe standards and specifications that the SHIPBUILDING industry must follow are ofteninconsistent and sometimes inadequate.

7 These standards and specifications are contained innumerous reference sources and are enforced by multiple regulatory bodies, classificationsocieties, government agencies and owners. Although SHIPBUILDING technology has continued tomake significant improvements that have reduced portions of design and construction manpowerrequirements, one area that is contributing to expanding construction schedules and increasedcost is the area of test and inspection. This project investigates existing rules and regulations fortesting and inspection of commercial ships and identifies differences and similarities within therequirements.

8 The results include comparison matrices, a standard test plan, a set of standardtest procedures, and a sample test database developed for a typical commercial and Review of Standards and Specifications _____ Task 1 Attachment A - Classification Society & Regulatory Body Test Requirement Comparison Matrix __1 AAttachment B - Collection and Review of Standards and Specifications _____ 1 BFactors to Determine Testing at the Optimal Stages of Construction _____ Task 2 Attachment A - System Testing and Inspection Requirements _____2 AAttachment B - Test Procedure Comparison Matrix _____2 BAttachment C - Gantt Charts Outlining Major

9 Phases Of Vessel Construction And Testing _____2 CStandard Ship Test Plan _____ Task 3 Attachment A - Commercial Standard Test Plan _____3 AAttachment B - Supplemental Test and Inspection Requirements _____ 3 BStandard Ship Test Procedures _____ Task 4 Sample Commercial Ship Standard Test Procedures_____4 ATP # 8503 - Machinery Sea Water CoolingTP # 8507 - Lube Oil Fill/Transfer/Purification SystemsTP # 8511 - Main Propulsion Lube Oil SystemTP # 8512 - Starting Air Compressors and SystemTP # 8513 - Ship Service and Control Air EquipmentTP # 8514 - Segregated Ballast SystemTP # 8515 - Steam and Condensate SystemTP # 8519 - Fuel Oil Service SystemTP # 8520 - Fuel Oil Quick Closing ValvesTP # 8521 - High Temperature/Low Temperature Fresh Water Cooling SystemsTP # 8524 - Stern Tube Lube Oil SystemTP # 8604 - Ship Service Generator Operational TestsTP # 8605 - Emergency Diesel GeneratorTP # 8607 - Batteries and ChargersTP # 8613 - Lighting System OperationTP # 8655 - Navigation and Signal LightsTP # 8660 - Dial Telephone SystemTP # 8661 - Sound Powered Telephone SystemsTP # 8670

10 - Radio Communication EquipmentTP # 8671 - Ships WhistlesTP # 8701 - Tank Level IndicatorsTP # 8715 - Auxiliary Boiler and ServicesTP # 8717 - Fire and Foam SystemTP # 8722 - Machinery Bilge and Oily Waste Transfer SystemTP # 8725 - Potable Water SystemTP # 8727 - Fuel Oil Fill/Transfer/Purification SystemsTP # 8737 - Stores Handling CranesTP # 8738 - IncineratorTP # 8740 - Cargo Oil SystemTP # 8741 - Fixed Tank cleaning SystemTP # 8744 - Engine Room Bridge CraneTP # 8805 - Mooring WinchesTP # 8806 - Lifeboat DavitsTP # 8807 - Rescue Boat Handling/OperationsTP # 8826 - Anchor WindlassTP # 8855 - Accommodation/Pilot LaddersTP # 8856 - Hose Handling CranesTrip Reports _____Trip ReportsNorthern European Shipyard #1 _____R1 Northern European Shipyard #2 _____R2 Northern European Shipyard #3 _____R3 Database for Tracking Testing and Acceptance _____ Task 5 Attachment A - Network System Configuration Diagram _____5 AAttachment B - Instructions for Tracking Testing and Acceptance Database Model _____5 BAttachment (1) - Sample Callout Data Sheet _____5B1 Attachment (2)