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The ORBIT Valve - WEGMAN

ENGINEERED & PROCESS VALVESORBIT The ORBIT ValveENGINEERED & PROCESS VALVESENGINEERED & PROCESS VALVESCT-ORB- Valve -0108/10 SWP-2 MORBIT 3 ThE ORBIT VALVEI ntroduction .. 4 Standard Features .. 5 Quality Assurance .. 6 Operating Principle .. 7 Market Operations .. 8 Product Range and Options .. 9 One Piece Stem, Enclosed Bonnet valves Details and Materials .. 10 Two Piece Stem, Enclosed Bonnet valves Details and Materials .. 12 One Piece Stem, & Y. Bonnet valves Details and Materials .. 14 Two Piece Stem, & Y. Bonnet valves Details and Materials .. 16 End Flange Bolting Dimensions .. 18 Seat and Stem Packing Selection .. 20 Markings .. 21 Actuator Figure Numbers .. 22how to Order .. 24 Aftermarket Services .. 25 Trademark Information .. 26 TABLE OF CONTENTSENGINEERED & PROCESS VALVESCT-ORB- Valve -0108/10 SWP-2 MORBIT 4 Cameron s valves & Measurement (V&M) group is a leading provider of valves and measurement systems to the Oil and Gas industry.

ENGINEERED & PROCESS VALVES CT-ORB-VALVE-01 08/10 SWP-2M ORBIT® 5 THE ORBIT® VALVE STANDARD FEATURES ORBIT valves are without equal when zero leakage and frequent operation are demanded.

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Transcription of The ORBIT Valve - WEGMAN

1 ENGINEERED & PROCESS VALVESORBIT The ORBIT ValveENGINEERED & PROCESS VALVESENGINEERED & PROCESS VALVESCT-ORB- Valve -0108/10 SWP-2 MORBIT 3 ThE ORBIT VALVEI ntroduction .. 4 Standard Features .. 5 Quality Assurance .. 6 Operating Principle .. 7 Market Operations .. 8 Product Range and Options .. 9 One Piece Stem, Enclosed Bonnet valves Details and Materials .. 10 Two Piece Stem, Enclosed Bonnet valves Details and Materials .. 12 One Piece Stem, & Y. Bonnet valves Details and Materials .. 14 Two Piece Stem, & Y. Bonnet valves Details and Materials .. 16 End Flange Bolting Dimensions .. 18 Seat and Stem Packing Selection .. 20 Markings .. 21 Actuator Figure Numbers .. 22how to Order .. 24 Aftermarket Services .. 25 Trademark Information .. 26 TABLE OF CONTENTSENGINEERED & PROCESS VALVESCT-ORB- Valve -0108/10 SWP-2 MORBIT 4 Cameron s valves & Measurement (V&M) group is a leading provider of valves and measurement systems to the Oil and Gas industry.

2 The group s products are primarily used to control, direct and measure the flow of oil and gas as it is moved from individual wellheads through flow lines, gathering lines and transmission systems to refineries, petrochemical plants and industrial centers for Engineered & Process valves division provides a wide range of valves for use in natural gas, LNG, crude oil and refined products transmission lines. The division also provides critical service valves for refinery, chemical and petrochemical processing businesses and for associated storage terminal applications, particularly through the ORBIT and GENERAL Valve lines which are manufactured at the Little Rock facility. This broad offering has significantly strengthened Cameron s ability to serve as a single source for a wide scope of customer requirements. The ORBIT valves block Valve technology provides valves with unmatched durability, safety and long term performance. In Cameron s valves & Measurement group Little Rock factory, production process teams are organized into manufacturing cells, each with responsibility for quality and on time delivery.

3 Using Six Sigma lean methods the result is a finished product of unmatched excellence, built with precision and pride. Little Rock, ARENGINEERED & PROCESS VALVESCT-ORB- Valve -0108/10 SWP-2 MORBIT 5 THE ORBIT VALVESTANDARD FEATURESORBIT valves are without equal when zero leakage and frequent operation are valves are used globally in over 88% of gas processing plants using molecular sieve systems in switching service. ORBIT valves are used in over 85% of LNG facilities. FRICTION FREE OPENING & CLOSING The tilt and turn action eliminates seal abrasion, which is the major cause of seat wear in conventional ball, gate and plug valves . INJECTABLE PACKING For in service maintenance, stem packing material is injected through the packing fitting, giving complete control of fugitive emissions. (Available on all enclosed bonnet models.) SINGLE SEAT DESIGN The single, stationary seat in the ORBIT Valve seals in both directions and avoids the problems of trapped pressure between seals.

4 LONG LIFE ORBIT valves replace troublesome ball valves , gate valves , globe valves and plug valves . The ORBIT design has performance advantages that reduce plant outage and minimize the cost of ownership. OPTIMUM FLOW Full Port or Reduced Port openings give high CV figures. System pumping efficiency is enhanced and erosion problems are minimized. TOP ENTRY DESIGN In-line inspection and repair, after system depressurizing, simplifies maintenance. DUAL STEM GUIDES hardened stem slots and tough guide pins control the lift and turn action of the stem. SELF CLEANINGT ilting the core away from the seat before rotation causes immediate flow around 360 of the core face. Product flow flushes any foreign material away from the seat without localized, high velocity erosive flow. LOW TORQUE OPERATION ORBIT valves turn easily because seal rubbing is eliminated. WEAR RESISTANT HARD FACING ON CORE The core face is a hard, polished material that will endure the most difficult service, without loss of sealing integrity.

5 MECHANICAL CAM CLOSURE The cam angle at the lower end of the stem provides a mechanically energized : Never remove any part from an ORBIT Valve unless specifically instructed to do so in ORBIT literature, or without first consulting an ORBIT Representative. Incorrect procedure could result in personal injury and/or property & PROCESS VALVESCT-ORB- Valve -0108/10 SWP-2 MORBIT 6 THE ORBIT VALVEQUALITY ASSURANCEC ameron s valves & Measurement group Little Rock manufacturing facility has quality programs that are ISO 9001 and Compliances API 6D ISO 9001:2008 PED (Pressure Equipment Directive) 97 / 23 / EC ATEX Directive 94 / 9 / EC GOST (Russian certificates) GOST-R certificate and RTN permit ISO 15848-1 (Fugitive emission type testing) Shell GSI SPE 77/300 TAT qualified & TAMAP 2 star rating ASME s valves & Measurement group Six Sigma lean manufacturing philosophy and the standard 36 month warranty, assures that the design, materials and workmanship of all ORBIT products result in years of dependable for hydrostatic test results and material properties are available on.

6 The Little Rock facility has recently undergone a new six sigma layout reorganization and capital expenditure investment in state-of-the-art equipment. Every ORBIT Valve built is individually pressure tested to meet or exceed industry Testing and Certification to the latest industry standards is performed under the eye of independent & PROCESS VALVESCT-ORB- Valve -0108/10 SWP-2 MORBIT 7 OPERATING PRINCIPLETHE ORBIT VALVETo close an ORBIT Valve , as the handwheel is turned, the stem begins to spiral grooves in the stem act against fixed guide pins, causing the stem and core to turning of the handwheel rotates the core and stem a full 90 without the core touching the turns of the handwheel mechanically wedge the stem down, pressing the core firmly against the CLOSE AN ORBIT VALVEE very ORBIT Valve incorporates a proven tilt and turn operation that eliminates seal rubbing, which is the primary cause of Valve an ORBIT Valve is closed, the core is mechanically wedged tightly against the seat, assuring positive an ORBIT Valve begins to open.

7 The core tilts away from the seat and line flow passes uniformly around the core eliminates the localized high velocity flow that typically creates uneven seat wear in ordinary ball, gate and plug valves . The core then rotates to the full open absence of seal rubbing during both opening and closing means easy, low torque Valve operation and long term reliable Valve leakage cannot be tolerated, the ORBIT operating principle can be relied upon to deliver a positive & PROCESS VALVESCT-ORB- Valve -0108/10 SWP-2 MORBIT 8 THE ORBIT VALVEThe ORBIT Valve top entry design provides convenient access for inline inspection and repairs when required. For environmental protection, injectable packing can be replenished while valves are under full line pressure, on enclosed bonnet display model at the customer show room in Little Rock, OPERATIONSORBIT valves are ideal where frequent cycling and a positive shut-off are required, conditions prevalent in molecular sieve applications in gas processing valves are ideally suited for: Flow lines Meter isolation Dryer switching Block and bypass Product segregation Emergency shutdown Suction and discharge isolation Heat transfer fluids / hot oil and many other applications Hydrogen serviceENGINEERED & PROCESS VALVESCT-ORB- Valve -0108/10 SWP-2 MORBIT 9 THE ORBIT VALVEPRODUCT RANGE AND OPTIONSORBIT builds complete packages that may include Valve , actuator and instrumentation.

8 Single source responsibility removes any doubt about where to call for steel, stainless steel, duplex SS, high nickel alloys and other special materials are used as service conditions require. Internal and external protective coatings are available for added durability in corrosive or metal seated options are selected for the intended service. Because the seals in the valves do not rub and because they are mechanically compressed shut, they survive in high temperature and abrasive or power operation can be selected. ORBIT builds double acting, spring close and spring open pneumatic actuators. User selected electric and hydraulic actuators are available. Extensive instrumentation choices are extensions, safety interlocks, position indicator limit switches, thermal jackets, custom painting and special inspection can be and RepairsContact CAMSERV for inspection, maintenance and repairs for all ORBIT Valve valves are manufactured in a variety of materials, sizes and trims to meet specific & PROCESS VALVESCT-ORB- Valve -0108/10 SWP-2 MORBIT 10 THE ORBIT VALVEONE PIECE STEM valves ENCLOSED BONNET1922232426211617456791514220183111 128101325 ENGINEERED & PROCESS VALVESCT-ORB- Valve -0108/10 SWP-2 MORBIT 11 Material ListSTANDARD T3 STANDARD T7 LOW TEMP T3 LOW TEMP T7 PARTS DESCRIPTION-20 F/+500 F-20 F/+500 F-50 F/+500 F-50 F/+500 F-29 C/+260 C-29 C/+260 C-46 C/+260 C-46 C/+260 C1 BodyASTM A216 Gr.

9 WCCASTM A216 Gr. WCCASTM A352 Gr. LCCASTM A352 Gr. LCC2 BonnetASTM A216 Gr. WCCASTM A216 Gr. WCCASTM A352 Gr. LCCASTM A352 Gr. LCC3 GasketStainless Steel & GraphiteStainless Steel & GraphiteStainless Steel & GraphiteStainless Steel & Graphite4 StudASTM A193 Gr. B7 ASTM A193 Gr. B7 MASTM A320 Gr. L7 ASTM A320 Gr. L7M5 NutASTM A194 Gr. 2hASTM A194 Gr. 2hMASTM A194 Gr. 4 or 7 ASTM A194 Gr. 7M6 Seat BodyStainless SteelStainless SteelStainless SteelStainless Steel7 Seat InsertTeflonTeflonTeflonTeflon8 CoreASTM A216 Gr. WCCASTM A216 Gr. WCCASTM A216 Gr. WCCASTM A216 Gr. WCC9 Core FaceNickelNickel Based CRAN ickelNickel Based CRA10 Trunnion Overlay-Nickel Based CRA-Nickel Based CRA11 Core PinStainless SteelNickel Based CRAS tainless SteelNickel Based CRA12 Support PinStainless SteelStainless SteelStainless SteelStainless Steel13 Trunnion BushingStainless SteelStainless SteelStainless SteelStainless Steel14 StemAlloy SteelStainless SteelAlloy SteelStainless Steel15 Stem GuideAlloy SteelStainless SteelAlloy SteelStainless Steel16 Packing RingsTeflonTeflonTeflonTeflon17 Injectable PackingOrbit GP6 ORBIT GP6 ORBIT GP6 ORBIT GP618 Bonnet BushingStainless SteelStainless SteelStainless SteelStainless Steel19 Bonnet NutCarbon SteelCarbon Steel Carbon SteelCarbon Steel20 Packing FittingStainless SteelStainless SteelStainless SteelStainless Steel21 Packing Chamber BushingCarbon SteelCarbon Steel Carbon SteelCarbon Steel22 Drive NutDuctile Ni-ResistAlloy SteelAlloy SteelAlloy Steel23 BearingAlloy SteelAlloy SteelAlloy

10 SteelAlloy Steel24 Bearing RaceAlloy SteelAlloy SteelAlloy SteelAlloy Steel25handwheelDuctile IronDuctile IronDuctile IronDuctile Iron26 Set ScrewAlloy SteelAlloy SteelAlloy SteelAlloy SteelTHE ORBIT VALVEONE PIECE STEM valves ENCLOSED BONNETA ctual materials of construction will depend on the Valve size, pressure class, end configuration and service conditions. Consult ORBIT for detailed materials is a partial list of material options. Many alternatives can be provided to match the actual service & PROCESS VALVESCT-ORB- Valve -0108/10 SWP-2 MORBIT 12 THE ORBIT VALVETWO PIECE STEM valves ENCLOSED BONNET3029181922204567921617153111128101 32728242623252114 ENGINEERED & PROCESS VALVESCT-ORB- Valve -0108/10 SWP-2 MORBIT 13 THE ORBIT VALVETWO PIECE STEM valves ENCLOSED BONNETM aterial ListSTANDARD T3 STANDARD T7 LOW TEMP T3 LOW TEMP T7-20 F/+500 F-20 F/+500 F-50 F/+500 F-50 F/+500 FPARTS DESCRIPTION-29 C/+260 C-29 C/+260 C-46 C/+260 C-46 C/+260 C1 BodyASTM A216 Gr.


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