The PI System, an Industry 4.0 Integration Tool for Garant

1 The PI System, an Industry Integration Tool for Garant M. Pierre Nareau, Garant , IT manager M. Jessy Abran, Hulix, general manager #OSIsoftUC #PIWorld 2018 OSIsoft, LLC. Agenda Introduction to Garant Introduction to Hulix Industry Solution IT Infrastructure Plant department Benefits Summary and conclusion #OSIsoftUC #PIWorld 2018 OSIsoft, LLC. #OSIsoftUC #PIWorld 2018 OSIsoft, LLC. Garant History to 1895 Birth of Garant . Garant manufactures wheels for wagons. Cast iron production of a lathe to spoke wheel. 1934 Creation of a replacement handle for farmers. 1954 1st tools manufactured, a square steel snow shovel.

2 1960 Acquisition of 5 lathe for sleeves. 2008 OSIsoft PI System introduction at Garant . 2011 First attempt to commission a work station. 2013 Commissioning of a work station with success 2014 Commissioning of 4 work station with success. 2015 Commissioning of 10 work station with success. 2016 Commissioning of 12 work station with success. 2017 Commissioning of 16 work station with success. 2018 Planned to commission of 14 work station. #OSIsoftUC #PIWorld 2018 OSIsoft, LLC. Garant business needs Better communication of objectives and results by department (KPI). Improve productivity Improve efficiency Better integrity of our inventory Centralization of digital data Stability of applications #OSIsoftUC #PIWorld 2018 OSIsoft, LLC.

3 Introduction to Hulix Founded in 2008, OSIsoft partner since Speaker in OSIsoft regional conferences and PI World from 2010 to 2014. Our contribution to the Garant project Upgrading the use of PI AF. PLC connectivity (read and write). Personalized visualization to fit Garant needs (Windows & web). Personalized .Net development #OSIsoftUC #PIWorld 2018 OSIsoft, LLC. Industry #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 7. Industry PI Work OSHA Registry Station Management of work accidents DMS Intranet Daily Management Settings and Approval System ERP Preventive Oracle E-Business Suite Inventory Maintenance #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 8.

4 Industry PI Work Station Different applications by production department Assembly Wood Striking Painting and Sheet metal work Plastic Packaging line Public work station Scheduling Basic functionality for all business department Reject management. Inventory management. Planning management. Production time management Employee time management. #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 9. Industry - Assembly PI Work Station #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 10. Industry - Wood PI Work Station #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 11. Industry - Striking Pi Poste PI Work Station #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 12.

5 Industry Painting and Sheet metal work PI Work Station #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 13. Industry - Plastic PI Work Station #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 14. Industry Packaging line PI Work Station #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 15. Industry Public Work Station PI Work Station #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 16. Industry Scheduling PI Work Station #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 17. Industry PI Work OSHA Registry Station Management of work accidents DMS Intranet Daily Management Settings and Approval System ERP Preventive Oracle E-Business Suite Inventory Maintenance #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 18.

6 Industry OSHA. Registry #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 19. Industry PI Work OSHA Registry Station Management of work accidents DMS Intranet Daily Management Settings and Approval System ERP Preventive Oracle E-Business Suite Inventory Maintenance #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 20. Industry Intranet #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 21. Industry PI Work OSHA Registry Station Management of work accidents DMS Intranet Daily Management Settings and Approval System ERP Preventive Oracle E-Business Suite Inventory Maintenance #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 22.

7 Industry Preventive Maintenance Time of Use Number of Actions Preventive Maintenance Software Work Orders #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 23. Industry PI Work OSHA Registry Station Management of work accidents DMS Intranet Daily Management Settings and Approval System ERP Preventive Oracle E-Business Suite Inventory Maintenance #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 24. Industry ERP. Production Order / Article - Standard / target - Ratio - Description - Location Production time Downtime Finished product - inventory Component rejects Finished product rejects #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 25.

8 Industry PI Work OSHA Registry Station Management of work accidents DMS Intranet Daily Management Settings and Approval System ERP Preventive Oracle E-Business Suite Inventory Maintenance #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 26. Industry DMS. #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 27. Benefits 12% increase in productivity 6% increase in efficiency Return on investment within 2 years Creating healthy competitiveness between shifts Inventory of components and finished products up to date #OSIsoftUC #PIWorld 2018 OSIsoft, LLC 28. The PI System, an Industry Integration Tool for Garant COMPANY and Company andGOAL.

9 Goal: Garant Garant is a major manufacturer of tools and wants to take a digital turn in order to have, in particular, better control over its productivity. CHALLENGE SOLUTION RESULTS. No computerized production Production monitoring system Productivity increase by 12%. monitoring system and a "Human based on the PI System and Driven" process customized to the needs of Garant Employee changes department on Teamwork between Garant Increase in efficiency by 6%. a regular basis. production and Hulix ROI within 2 years Lack of connectivity between Seamless operation screen Inventory of component and finish systems.

10 Between department product up to date Change management #OSIsoftUC #PIWorld 2018 OSIsoft, LLC. 29. M. Pierre Nareau Speaker's Name IT Manager Title Speaker's Garant Company Name Speaker's M. Name Jessy Abran Speaker's General Title Manager Company Hulix ConseilName inc #OSIsoftUC #PIWorld 2018 OSIsoft, LLC. Questions Please remember to . Please wait for the Complete the Online Survey microphone before asking for this session your questions State your name & company #OSIsoftUC #PIWorld 2018 OSIsoft, LLC. Merci Thank You Grazie #OSIsoftUC #PIWorld 2018 OSIsoft, LLC.