Transcription of THE PIPE LINE DEVELOPMENT COMPANY - Plidco
1 PIPELINE REPAIR & MAINTENANCE PRODUCTSTHE pipe line DEVELOPMENT COMPANYW estlake, Ohio +1 440-871-5700 pipe LINEDEVELOPMENT COMPANYEXPERIENCE We stand behind our quality products with over 65 years of experience. Our products have been used successfully by companies worldwide. Available to supervise the installation of our products. Can analyze customer needs and design custom fittings with our in-house engineering department. Unparalled experience in the Fittings are versatile and easy to install by end user maintenance personnel. Fittings can be welded with the line in operation. Products carry serial numbers and are traceable to a Material Certificate. Fittings are available with a wide choice of seal materials that are compatible with the product in the line . Elastomer seals carry batch numbers and are traceable to a Material Test Report. Split products come with steel GirderRing that prevents displacement and damage to seals during installation.
2 quality Split products are hydrostatically tested in accordance with API standards and connectors get a 100% dimensional check. Elastomer compounds, other types of seal materials and manufacturing processes are tightly controlled to provide high quality components. ISO 9001:2008 Fittings are designed using ASME Section VIII and meet the intent of API 6H/6X standards to include bolt induced bending stresses. Welders and weld procedures are qualified per ASME section IX. A large inventory is readily available for immediate shipment 24 hours a day; 7 days a week. Components are manufactured with state of the art multi axis machinery and robotic welding equipment to provide consistent products. ANSYS , MATHCAD , and Solidworks design software are used for accuracy and to interface with machinery. Around the clock manufacturing is available to produce emergency fittings. WORKING TOGETHER TO MAKEHAZARDOUS PIPING SAFER SINCE l Trust the Original.
3 Trust Plidco 3 TABLE OF CONTENTSI ntroduction 4 Plidco Split+Sleeve 5 Plidco ovality+Gauge 5 Plidco Split+Repair Ell / Tee / cross 6 Plidco Smith+clamp 6 Plidco Weld+cap 6 Plidco Flange+Repair Ring 7 Plidco Flange Repair Split+Sleeve 7 Plidco Weld+Ends couplings 8 Plidco clamp+Rings 8 Plidco Power+Grip connector 9 Plidco Riser Weld+Ends 9 Plidco Tap+Enclosure 10 Plidco Hot Tapping+Saddle 10 Plidco Sole+Mates 11 Plidco Shear+Plug 11 Plidco Flange 12 Plidco clamp+Sleeve 12custom Repair Fittings 13 Seal Material 13 Sealants 13 Plidco Special coatings and options 13 Plidco Research & DEVELOPMENT , Engineering, Sales and Service 14 Plidco Testing 14 Product Warranty 14 Plidco operator Qualification Training & Repacking class 15 Working together to make hazardous piping safer I BEGINNING OF A GREAT THING!
4 The pipe line DEVELOPMENT COMPANY ( Plidco ), is a United States, family owned business founded on October 1, 1949 by Joseph B. and Berneice K. Smith. Their innovative idea was to make quality fittings that would avoid or minimize costly shut-downs, saving the customer time and money. Plidco fittings have been used for on-shore and off-shore repairs and in hazardous non-weld areas. Applications include oil, gas, water, steam, slurry and other piping FACTORYPLIDCO is the leading supplier of quality pipeline repair and maintenance fittings in the world and is proud to have a proven record spanning over 6 decades. The COMPANY headquarters in Westlake, Ohio houses a large manufacturing, warehouse and office facility. The factory is equipped with standard fabrication and machine tools plus special equipment required to manufacture high pressure the first day The pipe line DEVELOPMENT COMPANY began in 1949, quality has played a leading role in the manufacturing process of its fittings.
5 Each fitting is designed and manufactured following a strict quality control program as well as applicable industrial August of 2001 Plidco received its ISO 9001 certification for its quality administration system. The certification was achieved by undergoing a comprehensive audit of its manufacturing process, operations and documentation systems. With this certification and state of mind, Plidco requires continuous improvement in its quality management activities for better processes and products now and into the wE BENEFIT THE INDUSTRYP ipelines need to be maintained and eventually repaired to prevent or stop leaks caused by corrosion, cracks, holes, third party damage and other factors. Plidco can solve those maintenance and repair needs by supplying high quality fittings that can be safely installed by end user maintenance personnel.
6 Bolt on fittings can be installed and welded, if required, while the line is in use; preventing downtime and saving millions of dollars. When downtime is unavoidable, Plidco couplings allow replacement of damaged sections in a safe, easy and timely manner. Plidco engineering staff has the knowledge to design custom products to meet specific customer requirements. When there is a pipeline maintenance or repair need, Plidco has a safe, high quality l Trust the Original. Trust Plidco 5 Plidco SPLIT+SLEEVEPLIDCO Split+Sleeves are repair fittings that can be used to permanently seal leaks caused by corrosion or third party damage on-shore and off-shore. These fittings are easy and safe to install and can be welded while the line is in working pressure is 1,000 psig with higher working pressures available. The Plidco Split+Sleeve is hydrotested to times its working pressure and is designed using ASME Section VIII and meet the intent of API 6H/6X.
7 Standard stock includes API pipe sizes 1 to 48 . Higher working pressure, longer lengths and other sizes are available upon : Can be used for temporary or permanent repair. Can be seal welded for a permanent repair while the line is in service. Steel GirderRing holds seals in place and protects them from displacement and damage during installation. Design includes bolt induced bending stresses. Body and seal gland design has over 65 years of proven success. Wide range of seal materials in stock. Plidco Split+Sleeves used for temporary repair can be reconditioned and used again. Operator Qualification training is OVALITY+GAUGEThe Plidco Ovality+Gauge accurately measures the outside surface of a pipe , particularly during conditions of limited visibility. A circular cross section, free of any indentations or flat spots that would adversely affect the sealing properties of a Plidco fitting, can be confirmed using the Plidco Ovality+Gauge.
8 Although Plidco split fittings are capable of reshaping pipe that is 5% out of round or oval, it is necessary to know the exact configuration for orientation of the split line during installation. This measurement is accomplished by taking six diametric readings around the pipe , revealing flat spots and : Full encirclement, hinged device with adjustable gauging screws. Measures exact configuration of pipe on six planes. Each Plidco Ovality+Gauge can measure multiple pipe diameters: 8 to 18 ; 20 to 30 , 32 to 40 , 42 to 48 . Easy to use Working together to make hazardous piping safer I SPLIT+REPAIR ELL / TEE / CROSSPLIDCO Split+Repair Ells, Tees and Crosses function the same way as the Plidco Split+Sleeve. These fittings are available for long radius, short radius, screwed and socket welded applications. Plidco Split+Repair products can be manufactured for any angle, pipe size, and working pressure upon : Fast and easy to install.
9 Steel GirderRing holds seals in place and protects them from displacement and damage during installation. Appropriate seal material will be recommended based upon line product information. Plidco Split+Repair products are available in pressures of 1,000 psig and higher. Integrated clamp ends are available to counteract hydrostatic forces. Plidco Split+Repair products can be seal welded for a permanent repair while the line is in service. Plidco Split+Repair products used for temporary repairs can be reconditioned and used SMITH+CLAMP The Plidco Smith+Clamp is used to locate and seal pit-hole leaks in high pressure pipelines. Simply place the Smith+Clamp on the pipe , insert the draw-bolt at the bottom of the clamp to hold it in place and use the pilot pin to find and guide the sealing cone into the pit-hole. Tighten the draw bolt and the force screw to complete the seal. For permanent repairs of sizes 4 inch and larger add a Plidco Weld+Cap as listed : Lightweight and cost effective.
10 Can find leaks in pipelines that may not be visible. Force screw requires minimum force to seal leak. The cones direct pressure on the leak reduces the danger of caving in badly corroded pipe . Safe and easy installation. Operator Qualification training is WELD+CAPPLIDCO Weld+Caps used with Plidco Smith+Clamps make a fast, safe and permanent welded repair while the pipeline is in operation. Plidco Weld+Caps meet requirements and the latest ASME Section VIII specifications. This product is for Plidco Smith+Clamp sizes 4 inch and : Safe, easy and fast permanent repair. Can be welded while pipeline is in flow. Meets requirements for permanent repair on sizes 4 inch and l Trust the Original. Trust Plidco 7 Plidco FLANGE+REPAIR RINGThe Plidco Flange+Repair Ring fits over the leaking flange to create a seal around the circumference. The ring comes with button-head fittings, which allows sealant to be pumped in for a complete seal around studs and : Steel GirderRing holds seals in place and protects them from displacement and damage during installation.