The Power of Excellence - Prestolite Electric

1 The Power of ExcellencePP4042 Rev: 3 ( 2015 ) 2015 Bus & Coach Stadt- und ReisebusseBus et AutocarsBuses y Autom vilesAutobus & PullmanAutobusy i autokary Rev: 3( 2015 ) 2015 Prestolite Electric Ltd COMPANYP restolite is a rapidly expanding global company with manufacturing and distribution in North America, Europe and Asia. Having research and development facilities in each of these locations, the company combines the engineering know-how and manufacturing expertise of Lucas CAV, Leece-Neville, Butec and Motorola, to produce the best starters and alternators range in the PRODUCTSWe offer a complete range of Heavy, Medium and Light Duty starters and alternators covering all major European Truck, Car and Van applications as well as comprehensive Bus & Coach, Off-Highway, Agricultural, Marine and Industrial application coverage.

2 Look out for our new Refrigeration Equipment and Marine catalogues coming soon!OUR UNIQUE OFFERR emember that the vast majority of a range comes to you BRAND NEW. Of course this offers you OE quality levels, no availability problems due to core shortages but also the advantage of NO CORE SURCHARGES! How many times have you sold an alternator or VWDUWHU RQO\ WR KDYH \RXU SUR W ZLSHG RXW EHFDXVH your supplier won t accept your core? With Prestolite you can simply sell and forget. OUR BRANDSE ffective from mid 2007 you would have seen that all of our products are dual branded Prestolite and Leece-Neville.

3 We think it s important that our customers are able to make the link between these two great brands and it s a reminder that all Leece-Neville products are available from Prestolite and vice versa!The Power of ExcellenceThe Power of Excellence 2015 Prestolite Electric Ltd 2015 Prestolite Electric Ltd division of Prestolite Electric Electric Ltd - Heavy Duty SystemsUnit 48 The Metropolitan Park12-16 Bristol Road, GreenfordMiddlesex, UB6 8UP, United KingdomTel: +44 (0) 20 8231 1137 Fax +44 (0) 20 8575 9575 Prestolite Electric Ltd. Registered in England No.

4 Bus and Coach CatalogueDear CustomerWelcome to the new edition of our Bus & Coach catalogue, showcasing our latest product offering in this in this update are the popular new internal fan alternators and gear-reduced starters found on latest Bus and Coaches in Europe, as well as Chinese manufactures per the previous version we include an expanded Buyer s Guide section with unit illustrations and technical information. Also included are technical wiring diagrams, applications and cross-references VSHFL F WR %XV DQG &RDFK DSSOLFDWLRQV We strive to serve you better with this catalogue, and you opinion matters to us.

5 If you have any suggestions on how we can further improve the information we give you, we d be delighted to hear from you, contact us on for your continued GemesiSales Director Europe, Asia, AfricaPrestolite Electric Ltd(LH0029v3_01/15)The Power of Excellence 2015 Prestolite Electric Ltd Ref No: PP4042 Issue no: 3 (10/15)Table of ContentsAHow to use this Catalogue .. A-1 AReference Key .. A-3 AGlossary of Alternator Terms .. A-3 AAlternator Wiring Diagrams .. A-5 AAlternator Function .. A-8 AAlternator Troubleshooting Guide .. A-8 AGlossary of Starter Motor Terms.

6 A-9 AStarter Motor Wiring Diagram .. A-10 AStarter Motor Function .. A-12 AStarter Motor Troubleshooting Guide .. A-121 Alternator Application Guide .. 12 Alternator Buyer s Guide .. 353 Starter Motor Application Guide .. 614 Starter Motor Buyer s Guide .. 955 Cross Reference Guide .. 119 SECTIONTITLEPAGEDISCLAIMERW hile every care has been taken in compiling the information in this document, Prestolite / Leece-Neville cannot accept legal liability for any inaccuracies, omissions, or consequential damage resulting there from. 3 UHVWROLWH /HHFH 1 HYLOOH KDV DQ H[WHQVLYH GHVLJQ DQG GHYHORSPHQW WHDP ZKLFK PD\ DOWHU SURGXFW VSHFL FDWLRQ 3 UHVWROLWH /HHFH 1 HYLOOH UHVHUYHV WKH ULJKW WR DOWHU VSHFL FDWLRQV ZLWKRXW QRWLFH DQG ZKHQHYHU QHFHVVDU\ WR HQGXUH optimum performance from its product Power of Excellence 2015 Prestolite Electric Ltd to use this CatalogueSECTION AThis section gives a basic understanding of the operation of the Alternator and Starter Motor within the Bus & Coachenviroment, and includes Alternator and Starter Motor function.]

7 General wiring diagrams and a Troubleshooting you have any queries that are not covered by this guide, please contact the Technical Helpline on +44 (0) 20 8231 / ANOTES / NOTAS / ANMERKUNGBUS & COACH APPLICATION GUIDE 2015 ALTERNATORSSCANIACR D11, DS , 14, 11,0ltr86015724V / 55 ACR D11, DS , 14, 11,0ltr86056024V / 80AF , 11,0ltr85888224V / 55AF , 11,0ltr86015724V / 55AF , 11,0ltr86056024V / 80 AVehicleManufacturerVehicleModelDate validfromDate validtoEngine / Chassis infoPrestoliteAlternatorpart / KWNOTES / NOTAS / ANMERKUNG BUS & COACH APPLICATION GUIDE 2015 STARTER MOTORSMERCEDES-BENZC itaro O 530 GNG3 UESTRA, N3, N3.

8 932 HLAG860506GB24V / 522018/02 Cito O 4,3ltr86032124V / M93R3066 SEVehicleModelDate validfromDate validtoEngine / Chassis infoPrestoliteStarter motorpart Power of Excellence 2015 Prestolite Electric Ltd & COACH BUYER S GUIDEALTERNATORS127764024V Bi-directionalNoneAPPLICATIONMERCEDES-BE NZ - Citaro, Conecto, Intouro, Integro, Tourismo SeriesMERCEDES-BENZ - 15, 301, 303, 305, 307, 402, 404, 405, 407, 408 NEOPLAN - SkylinerOTOMARSAN - 302 SCANIA - K, BK SeriesPrestolitePart imagesApplication listingsHow to use this CatalogueOutputCurrentInsulated or Earth returnShaft sizeRotationPulley infoBUS & COACH BUYER S GUIDESTARTER MOTORSMS1-341A24V - Enviro 500, R SeriesPrestolitePart MotorimagesApplication listingsOutputPowerInsulated or Earth returnRotationDirect drive / Gear-reducedFull travel positionNo.

9 Of teethPinionat restPinion diameterBUS & COACH CROSS-REFERENCE GUIDE Original Prestolite Original Prestolite Original Prestolite Original Prestolite DENNIS615304*Z860608651997MS4-400651998* Z860608652063*880637Z659718--X* manufacturer / supplier Part Part manufacturer / supplierA-2 The Power of Excellence 2015 Prestolite Electric Ltd KeyStarter Motor & Alternator Sections>> to chassis reduceda/cAir fanB+Battery positive terminalm/tManual transmissionB-Battery negative clutch magnetscatCatalystpsPower >>From chassis +Warming lampw/pumpWater pumpddDirect drivew/tachwith tacho terminalCross Reference Section*Re-use pulley from old unitNLSNo longer serviced (Obsolete)Glossary of Alternator TermsEarth return (ER) / Grounded (G) DOWHUQDWRUV PD\ RQO\ EH WWHG ZLWK D % EDWWHU\ SRVLWLYH WHUPLQDO 7KH QHJDWLYH part of the electrical circuit is normally completed through the body of alternator to the vehicle, ie earthed / grounded.

10 $OVR UHIHUHG WR DV JURXQG UHWXUQ 2Q FHUWDLQ YHKLFOHV D % VWXG LV WWHG WR WKH DOWHUQDWRU 7 KLV LV FRQQHFWHG WR WKH ERG\ RI WKH DOWHUQDWRU DQG PXVW EH FRQQHFWHG WR WKH QHJDWLYH HDUWK OHDG ZKHUH WWHG Insulated return (IR) / Insulated ground (IG) alternator have B+ (battery positive) and B- (battery negative) terminals, ie the battery leads at the alternator are insulated from the alternator frame, ie insulated + terminal is the battery positive connection on the terminal is the battery negative terminal on the is the warning lamp terminal. (L when smartreg is used.)W or ~ or AC is the phase terminal, used for tachometerDFM terminal communicates with the vehicle ECU and controls alternator output depending on load and system conditions.