The Turbo Air 3000 Centrifugal Compressor

1 ContentsThe Turbo Air 3000 Centrifugal Compressorwith the Vantage Control SystemCompressor HandbookCooper Turbocompressor, Broadway Box 209 Buffalo, New York 14225-0209 USAAAEDR-H-059 Rev. 01 ECO-1910938 May 2003 FWGThe Turbo Air 3000 Centrifugal Compressor Operator s ManualiiContentsiiiAbout This ManualAbout This ManualThis manual contains the basic information necessary for using and maintaining the Turbo Air 3000 Oil Free Centrifugal Compressor , from the original startup and operation to inspection and , since installations may vary.

2 These instructions may not cover all details or variations in theequipment supplied or every question which may possibly arise during a question or situation develops which is not answered directly in this manual, contact an authorizedCooper Turbocompressor sales or service representative for more information, or contact the factorydirectly for specific answers and/or operating personnel should become familiar with the contents of this manual before the compressoris put into service. This is particularly important with regard to the safety precautions listed in theIntroduction and those included at relevant points of the procedures described in other sections ofthis :Read, be sure to clearly and completely understand, and then carefully follow all thedirections included in this manual.

3 Failure to adhere to the guidelines and specificinstructions provided could cause equipment damage and/or serious personal injuryor Turbo Air 3000 Centrifugal Compressor Operator s ManualivContentsTable of ContentsAbout This ManualiiiSection One:Introduction About Cooper Turbocompressor1 3 The Turbo Air Centrifugal Compressor1 4 Safety Precautions1 6 Safety Labels1 7 Warranty1 10 Limitation on Liability1 11 Unauthorized Repair1 11 Section Two:SpecificationsGeneral Compressor Specifications2 3 Compressor Lubricant Requirements2 6 Section Three:The Control SystemThe Vantage Control Panel3 3 The Vantage User Interface3 4 Input or Operational Keys3 8 Pratice Exercise3 9 Section Four:Routine OperationGeneral Considerations4 3 The Operating Data Record4 3 Routine Startup4 5 Routine Shutdown4 6 Adjusting the System Pressure Setpoint4 7 Section Five.

4 MaintenanceGeneral Considerations5 3 Daily Inspection5 4 Scheduled Maintenance5 5 Professional Inspection5 6 Filter Maintenance5 7 Lubrication5 11 Additional Maintenance Procedures5 17vThe Turbo Air 3000 Centrifugal Compressor Operator s ManualSection Six:TroubleshootingGeneral Considerations6 3 How to Use the troubleshooting Guide6 4 How to Request Assistance6 5 Alarm and Trip Functions6 6 Drive Train Troubleshooting6 8 Control System Troubleshooting6 10 Air System Troubleshooting6 12 Lubrication System Troubleshooting6 13 Section Seven.

5 Parts and ServiceAftermarket Support7 3 Parts Ordering Procedure7 4 Parts Availability7 4 The Return Goods Policy7 4 The Periodic Maintenance Parts Inventory7 5 The Professional Inspection Parts Requirement7 7 Control System Parts7 9 Lubrication System Parts7 12 Main Drive Coupling Parts7 14 Heat Exchanger Parts7 15 Air Piping Parts7 18 Appendix A:InstallationGeneral ConsiderationsA 3 The Installation Work ScheduleA 4 Labor, Supplies, Equipment and ToolsA 5 Site ConsiderationsA 6 Process Air PipingA 8 Utility PipingA 19 Electrical InterfaceA 27 Receiving, Lifting, Moving, and BoltingA 30 Preparing for StartupA 32 Preventing Startup ProblemsA 37 The Inspection Prior to Initial Startup ScheduleA 38 The Initial Startup ProcedureA 40 Service AssistanceA 41 Appendix B.

6 The Lubrication SystemGeneral ConsiderationsB 3 The Compressor Lubrication SystemB 4 Vantage Control of Compressor LubricationB 5 Operational GuidelinesB 6 Gearbox and Reservoir VentingB 7 Optional FeaturesB 8viContentsAppendix C:Vantage Control System LogicGeneral ConsiderationsC 3 Compressor Control MethodsC 4 AUTO-OFFLINE ControlC 7 AUTO-STANDBY ControlC 10 AUTO-UNLOAD ControlC 12 Compressor Safety MechanismsC 14 Appendix D:Control System Setpoints AdjustmentsGeneral ConsiderationsD 3 The Operation Setpoint Adjustment ProcedureD 4 Minimum Amp Setpoint AdjustmentD 7 The Protection Setpoint Adjustment ProcedureD 11 Appendix E:Control System InitializationGeneral ConsiderationsE 3 Control System InitializationE 4 Analog Channel InitializationE 15 Factory Default InitializationE 23 Appendix F.

7 GlossaryContract DrawingsSupplemental DataviiThe Turbo Air 3000 Centrifugal Compressor Operator s ManualviiiIntroduction1 1 Section OneIntroductionIn this section, the reader will learn about: Cooper Turbocompressor The Turbo Air 3000 CentrifugalCompressor Safety Precautions Safety Labels Warranty Limitation on Liability Unauthorized RepairThe Turbo Air 3000 Centrifugal Compressor Operator s Manual1 2 Introduction1 3 About Cooper TurbocompressorCooper Turbocompressor s reputation as a worldwide leader in the design and manufacture of hightechnology Centrifugal compressors is based upon an engineering tradition that spans over tradition of technological innovation and leadership began in 1955.

8 When the former JoyManufacturing Company developed the first integrally geared Centrifugal Compressor . In time, theJoy Manufacturing Company grew and eventually emerged as Cooper Turbocompressor. The originalmachine developed in those early years became the prototype for the ingenious design that continuesto be the defining standard for oil-free Centrifugal dependability, efficiency, and adaptability of its product line have established CooperTurbocompressor as a global leader in the production of high technology Centrifugal the early MSG model through the C-8 model to the recent Enhanced Turbo Air 2000 Compressorand the Turbo Air 3000 Compressor .

9 These compressors are known for their ease of automation andhigh operating reliability. Cooper Turbocompressor Centrifugal compressors operate in a diverse array ofinstallations that spans six continents. International concern for a cleaner environment has also moti-vated users to choose these Cooper Turbocompressor products, which allow them to harness thepower of oil-free compressed air as well as to minimize the ratio of energy consumption Buffalo, New York, USA, dedicated complex includes the home office, the manufacturing plant, astate-of-the-art research and development facility and the training school.

10 These resources, along witha worldwide network of sales distributors and trained and authorized service representatives, enableCooper Turbocompressor, Inc. to provide the very best products and service to those industries whichhave come to rely on Cooper Turbocompressor Centrifugal Turbocompressor is ISO 9001 learn more, look us up on the Internet: 1 1 The Buffalo, New York, USA, Home Office and Centralized FacilitiesThe Turbo Air 3000 Centrifugal Compressor Operator s Manual1 4 The Turbo Air 3000 Centrifugal CompressorThe Turbo Air 3000 Centrifugal Compressor is a state of the art source of oil-free air manufactured withthe user s needs in mind.