Thermal Imaging for Industrial Applications - …

1 RAYTEK PROCESS Imaging SERIES. MP50. Thermal Imaging for Industrial Applications MP50 Process Imager . MP50 Process Imager with DataTemp MP Software The MP50 Process Imaging Series is a family of advanced infrared linescanners providing accurate, real-time, Thermal Imaging for a wide variety of Industrial Applications , including continuous sheet and web-based processes, discrete manufacturing processes, and rotating kilns. The MP50 is surprisingly easy to install and own. Pre-wired cables allow for fast, easy installation and connection to a standard PC (Windows NT . or Windows 2000 ). Many installations require less than an hour from start to finish. Versatile DataTemp MP Software allows custom configuration of MP50 operating parameters and display of Thermal images and tempera- ture profiles. The MP50 is designed for reliability and continuous operation in harsh Industrial environments. The MP50's rugged housing includes built- in provisions for water-cooling and air-purge.

2 The most widely used Offering best-value performance, the MP50 is the most widely used lines- canner worldwide. Additional application-specific systems based on MP50. solution for real-time Process Imagers feature dedicated hardware and software for specialized process temperature Applications such as rotating kilns, wallboard, thermoforming, and glass Imaging and analysis bending/tempering and plastic extrusion processes. Fast scan speed up to Sensor 48 lines per second Lens Real-time color Thermal images Accurate data analysis Mirror Rugged, waterproof Reference housing Blackbody 90 . 40,000 MTB brushless Motor scanning motor Field-replaceable window Models for specialized Applications Two-way digital communications Built-in air purge and The MP50 contains the scanning mechanism, infrared detector, optics, water cooling signal processing electronics, electrical inputs/outputs, and data OPC interface available communications. MP50 Models MP50 models are available with a choice of temperature windshields, and tempering and spectral ranges including special models for plastics, lines.

3 The 1M model measures glass, and metals. The P3 and P7 models ensure uniform metal surface temperatures and has temperature measurement for thin-film plastic Applications . a 45 field-of-view which allows the imager to be The G5 model ensures process quality on flat glass, glass safely mounted away from hot targets. Model Number Temperature Range Typical Applications RAYTMP50LT 20 350 C Printing, coating, laminating, food, drying/curing, thermoforming, (68 662 F) textiles, plaster board, paint curing, carpeting, and flooring RAYTMP50MT 100-800 C Heat treating, ore processing (392 1472 F). RAYTMP50G50 100 600 C Surface temperature measurement for sealing, (212 1112 F) laminating, bending RAYTMP50G51 200 950 C Surface temperature measurement for annealing, (392 1742 F) tempering, bending, and forming 30 250 C Extrusion and converting of polyethylene, polypropylene, RAYTMP50P30. (86 482 F) and polystyrene thin films 100 350 C. RAYTMP50P31 Extrusion and converting of polyethylene, polypropylene, (212 662 F) and polystyrene thin films 120 450 C.

4 RAYTMP50P7 Extrusion and converting of polyester (PET), fluoroplastic, (248 842 F). Teflon , acrylic, nylon 600 1200 C. RAYTMP501M Hot strip mills, plate mills, and continuous casting (1112 2192 F). 400 950 C. RAYTMP502M Hot strip mills, plate mills, and continuous casting (752 1742 F). Edge-to-edge Temperature Measurement Unlike point sensors that measure a single point, the MP50 measures multiple temperature points across a scan line. The MP50's motorized mirror scans at rates up to 48 lines per second. The faster scan rate allows rapid detection of temperature non-uniformities and hot spots. Rotating optics collect infrared radiation at 256 points within a 90 field of view. A two-dimensional image is formed as the material moves across the MP50's field-of-view. DTMP Software DataTemp MP Real-time Thermal Imaging Temperature Imaging is provided by DataTemp MP. Windows software for temperature monitoring, display, and analysis. With DataTemp MP, you can quickly detect a hot spot or non-uniformity before it becomes a problem.

5 Simultaneously view cross- machine temperature profiles, contour graphs, and thermograms in multiple windows. Select a portion of the Thermal image and zoom in for a more detailed view. Or, compare a stored reference image with the current image to ensure consistency. The familiar Windows interface makes DTMP intuitive and easy to use. DTMP Software The easy-to-use Windows software display can be Features customized to meet your process control requirements. Configure operating parameters and temperature range Select scanner field-of-view, scan rate, DataTemp Software Options target material emissivity OPC Server Specify installation geometry The OPC software option provides an interface to DTMP soft- and dimensions ware from OPC-compatible clients complying with the OPC. Select Continuous or Snapshot software interface standard. This option allows DTMP to function as an OPC server to enable communication of temperature data operational modes to third-party HMI/MMI programs even over a network.

6 The Zoom capability to enlarge selected OPC option can also provide a straightforward and flexible inter- portions of an image face to user-developed software. OPC facilitates the transfer of Configure sectors, analog outputs, temperature data into spreadsheets, custom OEM Applications , and history files. alarm limits Specify security passwords and SoftSector Software SoftSector software runs with DTMP and provides software access levels capability to sub-divide Thermal images from MP50 in to as many Define a reference profile as 16 sectors. Temperatures in each sector can be processed as or reference image display average, maximum, or minimum temperatures. Sector tempera- Define data file names tures are available via the optional OPC server or the optional 16- channel digital to analog output card. Specify, edit, and recall custom configurations Playback stored files as a movie . Simulation mode for user training Application Specific Systems Raytek offers customized process Imaging systems to meet specific application require- ments for kiln shell monitoring, gypsum wall- board production, thermoforming machine control, and glass processing: The CS100 System is a comprehensive temperature measurement system for monitoring, control, and analysis of rotating kiln shells used in cement and lime production, preventing costly kiln damage and extending Easy Installation production runs.

7 The small size of the MP50 Process Imager allows for The TIP450 System performs detailed wall- trouble-free installation. The MP50 connects to a board dryer balance analysis and board standard PC operating Windows NT4 or Windows . Thermal mapping which results in board 2000. The MP50 RS485 digital interface insures quality improvements, production increases, reliable operation over long cable runs. The diagram fuel savings, defect detection, and rework above represents a typical installation. and manpower reductions. The TF100 System allows thermoformers to visualize temperature distribution of plastic Process Imager Package parts in thermoforming processes, reducing RAYTMP50 MP50 Process Imager*. scrap and improving product quality. Cables DTMP Software RS232/485 Converter The GS100 System allows glass manufacturers Manuals to measure temperature distributions for glass *See MP50 Datasheet for further information annealing, glass tempering, and glass bending operations.

8 Options and Accessories Part Number Description XXXTMP50 ACCC MP50 carrying case XXXTMP50AC485CB RS485 cable extension XXXTMP50 ACPSCB Power cable extension XXXTMP50LS Line laser sighting (option). XXXMP50 ACMP Mounting plate for adjustable mounting base (or tripod). XXXTMP50 AMB Adjustable mounting base XXXTMP50 CERT Calibration certificate (option). XXXTMP50 OPC OPC server (option). XXXTMP50 SSS SoftSector software The rugged CS100 environmental enclosure XXXTMP5016 DAC Digital-to-analog 16 channel 0/4-20mA. protects the MP50 Process Imager while simplifying installation and maintenance. The MP50 process imager profiles a thermoformed Accurate temperature measurement of slabs, plastic sheet to ensure proper and uniform billets, or blooms on a hot rolling mill ensures temperature distribution. product uniformity. Monitoring edge temperature and drying uniformity results in higher yields and reduced downtime for up-to-the-minute features during paper production.

9 Raytek Automation Products: Noncontact Temperature Measurement for Industrial ApplicationsSM. Worldwide European Headquarters Headquarters Raytek GmbH. Raytek Corporation Berlin, Germany Santa Cruz, CA USA Tel: 49 30 4 78 00 80 00. Tel: 1 800 227 8074 Fax: 49 30 4 71 02 51. 1 831 458 1110 Fax: 1 831 458 1239. Raytek United Kingdom Milton Keynes, UK. Raytek de Mexico, de Tel: 44 1908 630800. Puebla, Pue. Mexico Fax: 44 1908 630900. Tel: 52-222 230 4380 Fax: 52-222 230 4438. Raytek France Palaiseau, France Raytek China Company Tel: 33 1 64 53 1540. Beijing, China Fax: 33 1 64 53 1544. Tel: (8610) 64392255 Fax: (8610) 64370285. Raytek Japan, Inc. Osaka, Japan Tel: 81 6 4390 5015. Fax: 81 6 4390 5016. South American 2001 Raytek Corporation Headquarters (2-5001N/Rev. A) 9/2001. Raytek do Brasil Raytek and the Raytek logo are registered Sorocaba, SP Brasil trademarks of Raytek Corporation. DataTemp and DTMP are trademarks of Raytek Corporation. Windows, Windows NT, and Tel: 55 15 233 6338 Windows 2000 are registered trademarks of Microsoft Corp.

10 Fax: 55 15 233 6826 Specifications subject to change without notice.