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ThermoStar Refrigeration Air Dryers - INGERSOLL …

ThermoStar Refrigeration Air DryersThese problems can be avoided with the correct selection and application of compressed air filters and Dryers from Air Solutions Group at INGERSOLL -Randhas the widest selection of products andapplication knowledge to protect yourinvestment and your compressed air paint finishWhy dry compressed air?Contamination ReducesEfficiencyThe air we breathe contains contamination in the form of water vapour and the compression process an aircompressor concentrates these contaminantsand depending on the design and age willeven add to the contamination in the form of oil carry over.

These problems can be avoided with the correct selection and application of compressed air filters and dryers from Ingersoll-Rand. The Air Solutions Group at Ingersoll-Rand

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Transcription of ThermoStar Refrigeration Air Dryers - INGERSOLL …

1 ThermoStar Refrigeration Air DryersThese problems can be avoided with the correct selection and application of compressed air filters and Dryers from Air Solutions Group at INGERSOLL -Randhas the widest selection of products andapplication knowledge to protect yourinvestment and your compressed air paint finishWhy dry compressed air?Contamination ReducesEfficiencyThe air we breathe contains contamination in the form of water vapour and the compression process an aircompressor concentrates these contaminantsand depending on the design and age willeven add to the contamination in the form of oil carry over.

2 Modern air compressors generally have builtin aftercoolers that reduce the dischargetemperature of the compressed air and withthe help of water separators, remove the bulkof liquid some applications this may be sufficient,but the remaining dirt and moisture contentsuspended in aerosol form, can, if notremoved, damage the compressed air systemand cause product result - higher overall cost of operationfrom: Increased system downtime Reduced production efficiencyAIR CONTAMINATIONINCREASEDSYSTEM DOWNTIMEREDUCEDPRODUCTIONEFFICIENCY Filters Condensatemanagement Cooling systems Refrigerationdryers Desiccant Dryers Piping systemsDamaged toolsCorrosion3 Energy EfficientUse of R407C refrigerantcan reduce dryer runningcosts by 10% whencompared to widely use of modern technology scrollrefrigeration compressors (3 phase units)will reduce energy consumption by afurther 20%.

3 R407C RefrigerantUse ofenvironmentallyfriendly R407 Crefrigerant ensurescompliance with the Montreal Protocol. Withno proposed phase out of this refrigerant, thedryer will not have to be replaced Dryers - The Class SolutionSierraThermoStarISO Class Dirt, Water and OilQUALITY DIRTWATEROILCLASSP article sizePressure Dewpoint C(Including vapour)in Micron(ppm. vol.) at 7 bar ( ) (16) (128) +3 (940)5540+7 (1240)256-+10 (1500)-ISO Quality ClassesTotally EnvironmentallyFriendly16 models availableFully RecyclableFully recyclable materials used dryer designmeans fewer raw materialsrequiring disposal at the endof its useful quality - With correct selection, the aboveschematic relates to an installation that wouldprovide Class 1 dirt, Class 4 water, and Class 1 oil.

4 This is recommended to stop downstreamcorrosion, prevent product spoilage and prolong the life of pneumatic tools and thecompressed air MattersIngersoll-Rand ThermoStar RefrigerationDryers are available in 16 model sizes to suit all applications. When installed withcompressed air filters they will provide cleancompressed air to the classes as prescribed in ISO GuideEnergy Saving Control Fitted on models TS 110 - TS 1100, anelectronic controllerprovides at a glance indication of dryerperformance. An integral energy savingcontrol system also reduces powerconsumption during stand-by PerformanceIndicatorFitted on models TS 040 - TS 080, thisprovides instant indication of dryer Scroll CompressorsFitted on models TS 110 - TS 1100.

5 Consumes 20% less energy Robust Immediate Start Up 50% fewer moving parts Lower vibration and noise levelsHigh Operating ConditionsDesigned to operate at 50 C ambient& 60 C inlet suited to:- Warm Countries Warm Compressor Rooms Piston Compressors High Thermal LoadingSuperior DesignElectronic ControllerWith integral energysavings and remotecontrol accessEasy access tocondensate drainsimplifies routinecleaning ExpanderNo moving partsprovides simplicity and Simple, modern design Compact and lightweight Designed for efficiency Modular design Reduced risk of leaksThe heart of the dryer is the speciallydesigned cross flow heat exchanger modulewhich incorporates the air to air and air torefrigerant heat exchangers as well as a highefficiency stainless steel demister separator inone compact incoming air is first pre-cooled by cool airexiting the dryer as it passes through the air toair heat exchanger.

6 This pre-cooling reducesthe Refrigeration circuit by as much as 60%. The air is then cooled even further as it passes through the air to refrigerant heatexchanger coupled to the evaporator. Cross flow heat exchanger Cross Flow Heat ExchangerWhile at it's coolest, the air is passed throughthe minimum resistance integral highefficiency demister separator where bothliquid and water aerosols are condensed intoliquid water and removed from the air system ensures minimum air pressurelosses whilst ensuring efficient waterremoval. Cold air then flows from the outlet of thedryer via the cross flow air to air heatexchanger where it is heated by the incomingair, preventing condensation build up on theoutside of downstream piping.

7 The crossflow heat exchanger modules havebeen specifically designed to fully optimiseR407C refrigerant which is now the mostutilised HFC refrigerant and is widelyavailable around the R407C and the cross flow heatexchanger module allows the refrigerationcircuit to be smaller than equivalent R134asystems, providing a compact SpecificationsWeightKgABCM odelTS 040 2 BSP (F)615 791 552 65TS 050 2 BSP (F)615 791 552 66TS 060 2 BSP (F)615 791 552 68TS 070 2 BSP (F)615 791 552 70TS 080 2 BSP (F)615 791 552 73TS 110 BSP (F)920 1015 672 140TS 140 BSP (F)920 1015 672 144TS 180 BSP (F)

8 920 1015 672 150TS 1500 1310 400 TS 270 1500 1310 420TS 370 1500 1310 450TS 450 1500 1310 470TS 600 1500 1810 550TS 770 1500 1810 580TS 900 1500 1810 590TS 1500 1810 660 Operating LimitationsMaximum Pressure 12 bar g Ambient temperature2 C - 50 CMaximum Inlet temperature60 CIP RatingIP 44 Standard, IP 54 option availableDryer SelectionRefrigeration Dryers must be sized correctly. Flowrates are shown only for the operating conditions specified at 7 bar select a dryer for the following conditions use the correction factors given: Example:Ambient temperature30 C(correction factor )Inlet temperature40 C(correction factor )System pressure6 bar g(correction factor )Dewpoint3 C(correction factor )

9 Customer flowrate10m3/minNominal Air Flow50Hz Modelsm3/minNominalAbsorbedkWElectricalS upplyMaximumPressurebar gAirConnectionsDimensions mm C253035404550 Correction Factor bar g3456789101112 Pressure psi g44587387100116131145160174 Correction Factors for Ambient TemperaturesMultiplication Factors for Inlet Temperatures C30354045505560 Correction C35710 Correction Factor Factors for Working PressureMultiplication Factors for Dewpointcfm10m3 x x x , therefore selection = TS 140 Performances refer to air-cooled models with air suction of FAD 20 C, 1 bar, and the following operating conditions: 7 bar g working pressure, 3 C pressure dewpoint, 25 C ambient temperature, 35 C compressed airinlet temperature.

10 All indicated data refers to ISO for Filter brochureSystem SaverCondensate DrainsRemoving oily, acidic condensate from any compressed air system is essential, as even a small volume can seriouslyaffect downstream pneumatic equipmentand System Saver electroniclevel sensing drains detect and dischargeonly when condensate is operation always ensures nounnecessary loss of valuablecompressed for Drain brochureCompressed Air FiltersHigh quality compressed air is no longer a luxury, it is essential. Compressed aircontains contamination, and if notremoved, will damage the compressedair system and cause product correct selection and application ofIngersoll-Rand compressed air filters willprotect your air system and increaseproduction SolutionsESA Business CentreIngersoll-Rand European Sales LimitedSwan Lane,Hindley GreenWigan WN2 4EZ, United KingdomTel:+44 (0) 1942 257171 Fax:+44 (0) 1942 in UK 2001 by INGERSOLL -RandIngersoll-Rand air compressors are not designed, intended, or approved for breathing air.


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