TI 33Q01B10-01E Technical Information

1 TechnicalInformationCENTUM CS 3000 Integrated Production Control SystemSystem OverviewTI 33q01b10 -01 ETI 33Q01B10-01E Copyright May 199812th Edition Dec. 2007 Yokogawa Electric Corporation2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 JapanTel.: 81-422-52-5634 Fax.: 81-422-52-9802 Blank PageiTI 33q01b10 -01 EIntroductionCENTUM CS 3000 is an integrated production control system used to manage and control the operation of plants in a wide variety of industries:petroleum refineries, petrochemical, chemical, pharmaceutical, food and beverages, paper and pulp, steel and non-ferrous metals, cement, power, gas, water and can be used as safety instrumented system for these plants. Structure of This ManualThis manual provides a simple overview of the CENTUM CS 3000 system. After reading this manual, see the other documents, such as General Specifications, Instruction Manuals, and so forth, for more detailed coverage of various topics. This manual consists of 16 chapters. The first introduces Yokogawa s Enterprise Technology Solutions concept, CENTUM CS 3000 System Concepts, Yokogawa solutions, and related software packages.

2 Chapters 2 through 16 introduce CENTUM CS 3000 System Configuration, Operation and Monitoring Functions, Control Functions, Subsystem Communication Functions, Engineering Functions, ProSafe-RS Safety Instrumented System, Advanced Control Functions, Batch Management Functions, Plant Resource Manager, FDA:21 CFR Part 11 Compliant Function, Online Manual, Sequence of Events Manager Function, and CENTUM CS 3000 related software packages. There s an index at the back of the manual. Target Readership for This ManualThis manual is mainly intended for: Managers who are planning to purchase a new control system. Instrumentation, Power and Computer Engineers who are evaluating CENTUM CS 3000 and ProSafe-RS for purchase or who will be in charge of installation. Representation of Panels in This Manual Panels are represented in this manual as illustrations; some features may be emphasized, and some simplified or omitted. The panel illustrations are to help you understand the functions; dimensions, labels and visible features may differ slightly from those of actual Rights Reserved Copyright 1998, Yokogawa Electric ,2006-00iiTI 33Q01B10-01E Trademarks CENTUM, Exaopc, Exaquantum, BEST2, ProSafe, and DARWIN are registered trademarks of Yokogawa Electric Corporation.

3 Microsoft, ActiveX, Visual Basic, Visual C++, and Windows are either registered trademarks or trademarks of Microsoft Corporation in United States and/or other countries. Adobe and Acrobat are trademarks of Adobe Systems Incorporated in the United States and/or other countries. Ethernet is a registered trademark of Xerox Corporation. MELSEC-A is a registered trademark of Mitsubishi Electric Corporation. Modicon and Modbus are registered trademarks of Schneider Electric and/or such related companies. Memocon-SC is a registered trademark of Yaskawa Electric Corporation. PLC is a registered trademark of Rockwell Automation, inc. SYSMAC is a registered trademark of Omron Corporation. SIEMENS and SIMATIC are registered trademarks of SIEMENS Corporation. FOUNDATION in FOUNDATION Fieldbus is a registered trademark of Fieldbus Foundation. SmartPlant is a registered trademark of Intergraph Corporation. Other product and company names may be registered trademarks of their respective companies (the TM or mark is not displayed).

4 ,2006-00 Toc-1TI 33q01b10 -01 ECENTUM CS 3000 Integrated Production Control SystemSystem ,2007-00 CONTENTSTI 33Q01B10-01E 12th Edition1. System Overview .. Yokogawa s Enterprise Technology Solutions Concept .. System Concepts .. Solutions Incorporating CENTUM CS 3000 .. Open Environment for Optimizing the Whole Enterprise .. Optimal Operating Environment, Hardware Upgradeable to the Latest Technology .. Flexible, Durable System that can be Optimized for Your Plant .. Minimize Total Cost of Ownership, Increase Profits .. Powerful Engineering Functions .. Improved Security and Safety for Plants ..1-82. System Configuration .. System Configuration CENTUM CS 3000 Equipment .. System Specifications .. Human Interface Station (HIS) .. Console Type HIS .. Desktop Type HIS .. Operation Keyboard .. Field Control Station (FCS) .. FCS for FIO (KFCS, KFCS2, FFCS) .. FCS for RIO (LFCS, LFCS2) .. Compact FCS for RIO (PFC -H/-S/-E) .. I/O Module Nests and I/O Modules.

5 Fieldnetwork I/O (FIO) .. Remote I/O (RIO) .. Networks .. V net .. Ethernet .. Fieldbus ..2-41 Toc-2TI 33q01b10 -01 EJune 30, Redundancy and Reliability .. Redundancy and Reliability of the FCS for FIO, FCS for RIO .. Redundancy and Reliability of the Compact FCS for FIO .. Redundancy and Reliability of the Compact FCS for RIO .. CPU Failure .. Compliance with Various Standards .. Time Management .. Time Synchronization Scheme .. System Clock and VEHICLE Clock .. Time Adjustment .. Time Discrepancy .. Cautions .. Time Synchronization of the Stations Not Connected on V net .. Time Synchronization in Different Domains ..2-543. Operation and Monitoring Functions .. Configuration of Operation and Monitoring Functions .. Common Operation and Monitoring Functions .. Window Call-up .. Operating Screen Mode .. System Message Window .. Window Sizing .. Window Hierarchy .. Navigator Window .. Panel Set .. Dynamic Window Set .. Circulate Functions.

6 Alarm Processing Functions .. Print Screen Functions .. Operation and Monitoring Windows .. Graphic Windows .. Tuning Window .. Trend Window .. Trend Point Window .. Process Alarm Window .. Operator Guide Window .. Message Monitoring Window ..3-30 Toc-3TI 33q01b10 -01 EJune 30, Operation and Monitoring Support Functions .. Process Reports .. Historical Message Reports .. Security Functions .. Report Functions (Option) .. Connecting an ITV Camera .. CENTUM Desktop Environment Customization .. Voice Messaging Functions .. Multi-monitor Functions .. Advanced Alarm Filter Function .. Remote Desktop Function .. System Maintenance Functions .. System Status Overview Window .. System Alarm Window .. FCS Status Display Window .. SCS Status Display Window .. HIS Setting Window .. Time Setting Dialog Box .. Help Dialog Box .. Control Status Display Window .. Control Drawing Window (Option) .. Sequence Table Window .. Logic Chart Window (Option) .. SEBOL Window.

7 SFC Window .. Trend Functions .. Trends .. Tuning Trend .. Displaying Trends from Other Stations .. Long-term Data Archive Functions (Option) .. External Recorder Output Functions (Option) .. Expert Trend Viewer Function (Option) .. Open Interfaces (Option) .. FCS Data Setting/Acquisition Functions (PICOT) (Option) .. Server for Remote Operation and Monitoring Function (Option) .. Web Monitoring Functions (Option) .. Configured Information Reference Function (Option) .. Consolidated Historical Message Viewer Meeting FDA Regulations (Option) .. System Integration OPC Station (SIOS) (Option) ..3-65 Toc-4TI , Versatile Terminal Service Application Portal (VTSP ortal) .. Consolidated Alarm Management Software for Human Interface Station (CAMS for HIS) (Option) ..3-694. Field Control Station Control Functions .. Configuration of FCS Control Functions .. Function Blocks .. Control Drawings (Option) .. Regulatory Control Functions .. Sequence Control Functions.

8 Calculation Functions .. Faceplate Block Functions .. Unit Management Functions .. Valve Pattern Monitors (Option) .. Offsite Block Functions (Option) .. List of Function Blocks .. Process Input/Output and Software Input/Output ..4-205. Subsystem Communication Functions ..5-15. 1 Communications with Subsystems Through an FCS (Option) .. Connecting Subsystems .. Supported Subsystem Communication Packages .. Data Flow between Function Blocks and Subsystems .. Redundant Communication Functions .. Generic Subsystem Gateway Package (Option) ..5-66. Engineering Functions .. Configuration of Engineering Functions .. Engineering Environment .. Concurrent Engineering .. Engineering Procedure .. Standard Engineering Functions .. System View .. Builder .. Test Functions (Option) .. Utility Functions .. Online Maintenance Functions .. Remote Maintenance (Option) .. Coordination with SmartPlant Instrumentation .. DevicePanel Functions ..6-21 Toc-5TI ,2007-007.

9 Safety Instrumented System (ProSafe-RS) .. Features of ProSafe-RS .. System Configuration of ProSafe-RS .. System Overview .. System Scale and Hardware Implementation Requirements .. Hardware Configuration Devices .. Safety Control Station (SCS) .. Hardware Configuration of SCS .. Dual-redundant SCS and Reliability of SCS .. States and Operations of SCS .. SOER .. Subsystem Connection (Modbus) .. Operation at SCS Errors .. Test Functions .. Virtual Tests .. Target Tests .. ProSafe-RS Related Packages .. Comparison of HIS Operation and Monitoring ..7-278. Advanced Control Functions .. APCS Overview .. Features of the APCS .. APCS Control Functions .. Scan Period .. Function Blocks .. Input and Output of APCS .. APCS Operation and Monitoring .. APCS Engineering .. APCS Simulation Testing ..8-79. Batch Management Functions (Option) .. Requirements for a DCS for Batch Processes .. Main Functions of CS Batch 3000 Package ..9-210. Plant Resource Manager (PRM).

10 Maintenance Information Managed by PRM .. Device Navigation Function .. Support of Maintenance Inspection Works ..10-411. FDA: 21 CFR Part 11 Compliant Function (including option) .. Data Security .. Data Integrity ..11-4 Toc-6TI 33q01b10 -01 EJune 30,2006-0012. Online Manual .. Running Online Manual Viewer .. Convenient Ways to Use Online Manual ..12-213. Sequence of Events Manager (SEM) Function (Option) .. System Configuration .. Functional Configuration .. Basic SEM Configuration Equipment and Software Packages .. System Monitoring and Maintenance Functions ..13-614. Event Viewer Package ..14-115. Long-term Trend Historian Package (LTTH) ..15-116. CENTUM CS 3000 Related Software Packages .. Exapilot: Operation Efficiency Increase Package .. Exaopc: OPC Interface Package ..16-2 Appendix Correspondence of Abbreviations and Product Models .. 1. System Overview1-1TI 33q01b10 -01E1. System OverviewCENTUM CS 3000 is an integrated production control system for medium and large process control applications.