Time Analysis Repair Guide

1 For briggs & stratton Engines and Power ProductsTime AnalysisRepair GuideForeword The Repair times presented in this time Analysis Repair Guide are intended to help the servicing dealer complete warranty claims, but can also be used for Repair estimates, shop tickets, etc., for various briggs & stratton engines, and briggs & stratton Power Products, LLC repairs. These times were derived by averaging Repair time responses to surveys conducted with numerous Master Service Technicians throughout our dealer network using standard hand tools, and special briggs & stratton tools when required. Criteria for the times listed include diagnostic, warranty claim filing, miscellaneous paperwork, parts look-up, parts ordering, clean up, testing, etc. The Repair times do not take into account unforeseen difficulties that may occur from time to time .

2 Some Repair times are cumulative, combining multiple Repair operations. The time noted to replace an ignition armature includes the time to remove and replace the blower housing. Do not add multiple Repair times when submitting warranty claims. This Guide is NOT intended to cover all possible repairs, but rather to cover some of the more common types of repairs. Engine tune-up, engine overhaul and maintenance related items were intentionally omitted from this Guide , due to the varying degree of detail that each dealer may perform such tasks. Similarly, due to the varying degree of times required to remove and replace an engine from the equipment, remove and reinstall (R&R) were also omitted. When submitting a warranty claim, you should always refer to the times noted in the appropriate category. If labor submitted exceeds the standard Repair time , an explanation will be required in order for briggs & stratton to consider the additional Repair time .

3 Warranty repairs should be performed by reasonably experienced technicians. Excessive labor submitted resulting from inexperience in diagnostic, Repair , and/ or administrative procedures will be subject to labor reduction. To use this Guide , first determine the basic type of engine or equipment you re working on. Go to the corresponding section for that engine or equipment and find the Repair operation in the left column. Find the engine series or model in the top row, and locate where the two intersect. That cell will give you the Repair time in hours and/ or minutes. When using this Guide for briggs & stratton Power Products repairs please refer to page 10. Warranty repairs for briggs & stratton Power Products should be filed in accordance with the policies and procedures described in the briggs & stratton Power Products Group, LLC Policy and Procedures Manual (MS-6822GS) and warranty repairs for this product should be filed on briggs & stratton Power Products warranty claim form MS-6824GS.

4 Copyright 2004 by briggs & stratton Corporation All rights reserved. No part of this material may be reproduced or transmitted, in any form or by any means, electronic or mechanical, including photocopying, recording or by any information storage and retrieval system, without permission in writing from briggs & stratton Corporation. Vertical Shaft / Single Cylinder90000 Series (L-Head) Sprint & Classic 100000 Series (L-Head) Quattro 110000 Series (OHV) Intek 120000 Series (L-Head) Quantum 120000 Series (OHV) Intek 190000 Series (L-Head)280000 Series (L-Head)280000 Series (OHV) & AVS 210000 & 310000 Series (OHV) Intek & AVS Repair OperationAir Cleaner Base / Gasket30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 MinAlternator / StatorN/AN/A45 Min45 Min45 Min1Hr1Hr1Hr1 HrBlower Housing30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 MinBrake Band or Pad Assembly30 Min30 Min30 Min30 Min30 MinN/AN/AN/AN/ABreather Assy.

5 Or Gasket30 Min30 Min30 Min30 Min30 Min45 Min45 Min45 Min45 MinCam Gear / Tappets1Hr 15 Min1Hr 15 Min1Hr 15 Min1Hr 15 Min1Hr 15 Min1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 30 MinCarburetor Diaphragm Fuel SolenoidN/AN/AN/AN/AN/AN/AN/A30 Min30 MinCarburetor Intake Manifold1Hr1Hr1Hr1Hr1Hr45 Min45 Min45 Min45 MinCarburetor Primer Bulb30 Min30 Min30 Min30 Min30 MinN/AN/AN/AN/ACarburetor- Repair or Replace45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 MinConnecting Rod1Hr 30 Min1Hr 30 Min1Hr 45 Min1Hr 30 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 MinCrankshaft1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min2Hr2Hr2 HrCylinder Head or Gasket45 Min45 Min1Hr45 Min1Hr45 Min45 Min1Hr 1Hr Dipstick Tube Ring GearN/AN/AN/AN/AN/A1Hr1Hr1Hr1 HrFuel PumpN/AN/AN/AN/AN/A30 Min30 Min30 Min30 MinPage 1 Vertical Shaft / Single Cylinder90000 Series (L-Head) Sprint & Classic 100000 Series (L-Head) Quattro 110000 Series (OHV) Intek 120000 Series (L-Head) Quantum 120000 Series (OHV) Intek 190000 Series (L-Head)280000 Series (L-Head)280000 Series (OHV) & AVS 210000 & 310000 Series (OHV) Intek & AVS Repair OperationFuel Shut Off ValveN/AN/AN/AN/AN/A30 Min30 Min30 MinN/AFuel Tank45 Min45 Min30 Min30 Min30 Min30 Min30 Min30 MinN/AGovernor Air Vane45 Min45 MinN/AN/AN/AN/AN/AN/AN/AGovernor Gear / Oil Slinger45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 MinGovernor Lever (Arm)

6 N/AN/A30 Min30 Min30 Min30 Min30 Min30 Min30 MinGovernor Linkage30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 MinGovernor ShaftN/AN/A45 Min45 Min45 Min1Hr 1Hr 1Hr 1Hr Governor Spring30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 MinIgnition Armature45 Min 45 Min 45 Min 45 Min 45 Min 45 Min 45 Min 45 Min 45 Min Ignition Ground Wire45 Min 45 Min 45 Min 45 Min 45 Min 45 Min 45 Min 45 Min 45 Min Muffler30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 MinOil Filter Adapter or GasketN/AN/AN/AN/AN/AN/AN/A45 Min45 MinOil Pump AssemblyN/AN/AN/AN/AN/AN/AN/A1Hr1 HrOil Seal - Cover or Sump45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 MinOil Seal - Mag Side1Hr1Hr1Hr1Hr1Hr1Hr1Hr1Hr1 HrPiston, Rings, Piston Pin1Hr 30 Min1Hr 30 Min1Hr 45 Min1Hr 30 Min1Hr 45 Min1Hr 30 Min1Hr 30 Min1Hr 45 Min1Hr 45 MinPush Rod(s)N/AN/A45 MinN/A45 MinN/AN/A45 Min45 MinRegulator - AlternatorN/AN/AN/AN/AN/A45 Min45 Min45 Min45 MinPage 2 Vertical Shaft / Single Cylinder90000 Series (L-Head) Sprint & Classic 100000 Series (L-Head) Quattro 110000 Series (OHV) Intek 120000 Series (L-Head) Quantum 120000 Series (OHV) Intek 190000 Series (L-Head)280000 Series (L-Head)280000 Series (OHV) & AVS 210000 & 310000 Series (OHV) Intek & AVS Repair OperationRewind Starter Starter Dog(s)30 Min30 Min30 Min30 Min30 MinN/AN/AN/AN/ARewind Starter Pulley30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 MinN/ARewind Starter Spring30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 MinN/ARocker Arm or StudN/AN/A45 MinN/A45 MinN/AN/A45 Min45 MinShort Block1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 30 MinStarter Drive Assy.

7 Elect. N/AN/A45 Min45 Min45 Min45 Min45 Min45 Min45 MinStarter Motor Elect. Or TNMN/AN/A45 Min45 Min45 Min45 Min45 Min45 Min45 MinStarter Pinion Gear Elect. N/AN/A45 Min45 Min45 Min45 Min45 Min45 Min45 MinSump / Cover or Gasket45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 MinSynchro-Balance Assembly/AVS N/AN/AN/AN/AN/A1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 MinTiming Gear45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 MinValve - Exhaust or Intake1Hr 1Hr 1Hr 1Hr1Hr 1Hr1Hr1Hr 1Hr Valve Cover or Gasket (OHV) N/AN/A30 MinN/A30 MinN/AN/A30 Min30 MinValve Guide - Intake1Hr 15 Min1Hr 15 MinN/A1Hr 15 MinN/A1Hr 15 MinN/AN/AN/AValve Spring or Retainer45 Min45 Min30 Min45 Min30 Min45 Min45 Min30 Min30 MinPage 3 Horizontal Shaft / Single Cylinder21000 Series Fource 90000 Series (L-Head)130000 Series (L-Head)190000 Series (L-Head)220000 Series (L-Head)250000 Series (L-Head)110000 Series (OHV) Intek 120000 Series (OHV)

8 Intek & Intek Snow53000 & 80000 Series Vanguard 110000 Series Vanguard 130000 Series Vanguard 180000 Series Vanguard 200000 & 210000 Intek & Intek Snow230000 Series Vanguard 240000 Series Vanguard Repair OperationAir Cleaner Base / Gasket30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 MinAlternator / StatorN/AN/A1Hr1Hr1Hr1Hr1Hr1Hr1Hr1Hr1Hr1 Hr1Hr1Hr1 HrBearing Mag Side (If replacable)N/A1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 MinBlower Housing30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 MinBreather Assy. or Gasket45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min30 Min30 Min30 Min30 Min45 Min30 Min30 MinCam Gear / TappetsN/A1Hr 15 Min1Hr 15 Min1Hr 15 Min1Hr 15 Min1Hr 15 Min1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 30 MinCarburetor Diaphragm Intake Manifold45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 MinCarburetor- Repair or Replace45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 MinClutch RodN/A1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 30 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 MinCrankshaftN/A1Hr 45 Min1Hr 45 Min1Hr 45 Min2Hr2Hr1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min1Hr 45 Min2Hr1Hr 45 Min2Hr2 HrCylinder Head or Gasket45 Min45 Min45 Min45 Min45 Min45 Min1Hr

9 1Hr 1Hr 1Hr 1Hr 1Hr 1Hr 1Hr 1Hr Dipstick Tube Starter Drive Starter Motor 12 VoltN/AN/A45 Min45 Min45 Min45 Min45 Min45 MinN/A45 Min45 Min45 Min45 Min45 Min45 MinElect. Starter Pinion GearN/AN/A45 Min45 Min45 Min45 Min45 Min45 MinN/A45 Min45 Min45 Min45 Min45 Min45 MinPage 4 Horizontal Shaft / Single Cylinder21000 Series Fource 90000 Series (L-Head)130000 Series (L-Head)190000 Series (L-Head)220000 Series (L-Head)250000 Series (L-Head)110000 Series (OHV) Intek 120000 Series (OHV) Intek & Intek Snow53000 & 80000 Series Vanguard 110000 Series Vanguard 130000 Series Vanguard 180000 Series Vanguard 200000 & 210000 Intek & Intek Snow230000 Series Vanguard 240000 Series Vanguard Repair OperationFlywheel45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 MinFlywheel Ring GearN/AN/A1Hr1Hr1Hr1 HrN/AN/AN/AN/AN/AN/AN/AN/AN/AFuel PumpN/AN/AN/A30 Min30 Min30 MinN/AN/AN/A30 MinN/A30 MinN/A30 Min30 MinFuel Shut Off ValveN/A30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 MinFuel Tank30 Min45 Min45 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 MinGovernor Air VaneN/A45 MinN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN /AGovernor Gear / Oil SlingerN/A45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45

10 Min45 Min45 Min45 Min45 MinGovernor Lever (Arm)N/A30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 MinGovernor LinkageN/A30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 MinGovernor ShaftN/A1Hr 1Hr 1Hr 1Hr 1Hr 1Hr 1Hr 1Hr 1Hr 1Hr 1Hr 1Hr 1Hr 1Hr Governor SpringN/A30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 MinIgnition Armature45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 MinIgnition Ground Wire45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 MinMuffler30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 Min30 MinOil Seal - Cover or Sump45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 Min45 MinOil Seal - Mag SideN/A1Hr 1Hr 1Hr 1Hr 1Hr 1Hr 1Hr 1Hr