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TK HI-Integrity Trunnion Mounted Ball Valves - WEGMAN

ENGINEERED & PROCESS VALVESTK HI-Integrity Trunnion Mounted ball ValvesTK ENGINEERED & PROCESS VALVESENGINEERED & PROCESS VALVESCT-TK-HI/TMBV-02 02/11-SWP-3 MTK 3TK HI-Integrity Trunnion Mounted ball ValVeSIntroduction .. 4 Features .. 5design, double Block-and-Bleed design, Piston-action Seats .. 6 Market Served, other Products .. 7options and accessories .. 8 Quality assurance, Specifications and Compliance .. 9dIMenSIonal daTaClass 150 .. 10 Class 300 .. 11 Class 600 .. 12 Class 900 .. 13 Class 1500 .. 14 Class 2500 and general notes .. 15gear ToPWorKS daTaClass 150-300 .. 16 Class 600 .. 17 Class 900 .. 18 Class 1500 .. 19 Class 2500 .. 20aPI 2000, 3000, & 5000.

ENGINEERED & PROCESS VALVES CT-TK-HI/TMBV-02 02/11-SWP-3M TK® 5 TK® HI-INTEGRITy TRuNNION MOuNTED BALL VALVES FeaTureS Since 1963, TK trunnion-mounted ball valves have provided years of reliable block and bleed service for the oil and gas

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  Mounted, Valves, Ball, Integrity, Trunnion, Hi integrity trunnion mounted ball valves

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Transcription of TK HI-Integrity Trunnion Mounted Ball Valves - WEGMAN

1 ENGINEERED & PROCESS VALVESTK HI-Integrity Trunnion Mounted ball ValvesTK ENGINEERED & PROCESS VALVESENGINEERED & PROCESS VALVESCT-TK-HI/TMBV-02 02/11-SWP-3 MTK 3TK HI-Integrity Trunnion Mounted ball ValVeSIntroduction .. 4 Features .. 5design, double Block-and-Bleed design, Piston-action Seats .. 6 Market Served, other Products .. 7options and accessories .. 8 Quality assurance, Specifications and Compliance .. 9dIMenSIonal daTaClass 150 .. 10 Class 300 .. 11 Class 600 .. 12 Class 900 .. 13 Class 1500 .. 14 Class 2500 and general notes .. 15gear ToPWorKS daTaClass 150-300 .. 16 Class 600 .. 17 Class 900 .. 18 Class 1500 .. 19 Class 2500 .. 20aPI 2000, 3000, & 5000.

2 21aPI 2000, 3000 & 5000 Topworks data .. 22 Valve Bores .. 22 Special Flange Bolting for Certain Valves , Flow Coefficients (CV) .. 23aftermarket Services .. 24 Trademark Information .. 25 TABLE OF CONTENTSENGINEERED & PROCESS VALVESCT-TK-HI/TMBV-02 02/11-SWP-3 MTK 4 Cameron s Valves & Measurement (V&M) group is a leading provider of Valves and measurement systems to the oil and gas industry. The group s products are primarily used to control, direct and measure the flow of oil and gas as it is moved from individual wellheads through flow lines, gathering lines and transmission systems to refineries, petrochemical plants and industrial centers for engineered & Process Valves division provides a wide range of Valves for use in natural gas, lng, crude oil and refined products transmission lines.

3 The traditional CaMeron fully-welded ball valve product line has been combined with the groVe , rIng-o , ToM WHeaTley , enTeCH , TeXSTeaM and TK product lines. This broad offering has significantly strengthened Cameron s ability to serve as a single source for a wide scope of customer requirements. The division also provides critical service Valves for refinery, chemical and petrochemical processing businesses and for associated storage terminal applications, particularly through the orBIT and general ValVe . These brands are complimented by WKM and TBV valve products and considerably expand the scope of this division s product offerings. TK is the recognized leader in weld overlay technology for severe service applications.

4 Depending on the application, TK customers can choose from a variety of stainless steel and high nickel alloys to apply to the valve s critical areas. These overlays improve both valve performance and increase the lifetime of the , laENGINEERED & PROCESS VALVESCT-TK-HI/TMBV-02 02/11-SWP-3 MTK 5TK HI-Integrity Trunnion Mounted ball VALVESFeaTureSSince 1963, TK Trunnion - Mounted ball Valves have provided years of reliable block and bleed service for the oil and gas for its robust design, superior sealing areas and stainless steel overlays, TK is widely recognized as a leader in providing valve solutions for the oil and gas industries severe service applications. These design features allow TK to provide Valves with durability, safety and long-term personnel are skilled professionals who take pride in their work and are committed to the highest standards of TK valve is aligned with other Cameron products that are leaders in the field of pipelining, oil and gas production, offshore, onshore, sub-sea, refining and industrial its full spectrum of quality designs, and field service that spans the globe, Cameron is a world leader in single source partnering for valve Range And OptionsAPI 6D Valves 2 in.

5 - 36 in. Class 150 - 600 2 in. - 24 in. Class 900 - 1500 2 in. - 16 in. Class 2500 API 6A Valves 2 1/16 in. - 11 in. Class 2000 - 5000 Temperature -50 F to 500 F Standard Material -150 F or 550 F available upon requestMaterials: Carbon Steel, Stainless Steel, duplex SS, Inconel, Monel, low Temperature, Hastelloy and other special materials are used as service conditions : Soft seated insert material selections include reinforced Teflon, nylon, PeeK and other special insert materials are available upon request. The primary metal seated option is Tungsten Carbide with other materials also Materials include 1 or 3 mil enP, Stainless Steel, low Temperature, duplex, Inconel, Monel and & PROCESS VALVESCT-TK-HI/TMBV-02 02/11-SWP-3 MTK 6TK HI-Integrity Trunnion Mounted ball VALVESdeSIgnIn Cameron s Hammond, la facility, production process teams are organized into manufacturing cells, each with responsibility for quality and on time lean Six Sigma methodology the result is a finished product of unmatched excellence, built with precision and SeaTSas line pressure increases.

6 The seat reacts to the force of the pressure to form an effective pressure against seat area a1 (see illustration) is not equalized by pressure against seat area difference in areas d times the line pressure creates a piston-action which forces the seat unit against the ball net result of this piston-action is the formation of a tight, effective the absence of line pressure, coil springs around the seat unit provide a tight seal by keeping the seat in contact with the ball BloCK-and-Bleed deSIgnThe TK oF valve is an end entry, Trunnion Mounted ball StemSealant InjectionFire Safe PackingBleed ValveSecondary Seat Injection SealantRobust Design withHeavy Wall ThicknessDrain PlugLarge Bearing SurfaceWide Seat AreaSelf RelievingSeat DesignDouble BarrierStem SealENGINEERED & PROCESS VALVESCT-TK-HI/TMBV-02 02/11-SWP-3 MTK 7TK HI-Integrity Trunnion Mounted ball VALVESMarKeTS SerVedTK Valves Are Ideally Suited For.

7 Oil and Gas Pipeline (including high H2S/Co2) Produced Water (Brine) Services Suction and Discharge Isolation Emergency Shutdown Decoking Isolation Block and Bypass Sub Sea Services Buried Services Meter Isolation Well HeadoTHer ProduCTSTwin ValveIntroduced nearly a decade ago, TK s Twin Valve is the ideal valve for double isolation s Twin Valve satisfies the double isolation requirements as specified in most Process Safety Management combining two Valves into one, the Twin Valve reduces weight, envelope dimensions and potential leak SeatedTK also offers a metal seated design which is ideally suited for the following applications: High Temperature/Abrasive Services Severe Corrosive Mediums Coal Gasification Throttling and Control ServicesThe TK metal seated design has a temperature range of -50 F to 550 F and can meet acceptance criteria equal to soft seated design (zero visible leakage).

8 Critical to metal seated valve performance is the sealing surface. TK uses a proprietary grade tungsten carbide coating which is applied to both the ball and seats using computer controlled equipment ensuring an even application and & PROCESS VALVESCT-TK-HI/TMBV-02 02/11-SWP-3 MTK 8 Underground ExtensionsTK ball Valves are well suited for underground installations or remote fitted with stem extensions can have extended vent drains. as an option, vent and drain lines can have two isolation Valves - one next to the main valve and one at the top of the extension line, ending below the valve DevicesStandard key operated locks and special safety interlock systems can be fitted on all TK operated Valves lock between bonnet and valve stop plate for maximum security and ease of installation.

9 Gear operated Valves lock between input shaft and gear box HI-Integrity Trunnion Mounted ball VALVESoPTIonS and aCCeSSorIeSTK Super Seal The TK Super Seal was developed by TK to offer customers an opinion that significantly extends stem seal life. our proprietary lip seal and lantern ring design includes a secondary sealant injection system that was developed to outperform traditional o-ring type stem Seal Benefits Extends stem seal cycle life Eliminates concern for chemical compatibility Simplifies replacement of stem seals Provides Superior secondary sealant injection system Can be installed to retrofit on existing TK ball valvesGrit Excluder Seat DesignIn some abrasive applications there is a possibility that small, solid particles could get trapped behind the seat holders.

10 This could cause the valve to become difficult to operate or cause premature wear of the seat o-rings or grit excluder seat design minimizes this problem by restricting the pathway of these particles from entering the area behind the seat seat design can be used on both soft and metal seated & PROCESS VALVESCT-TK-HI/TMBV-02 02/11-SWP-3 MTK 9TK HI-Integrity Trunnion Mounted ball VALVESQualITy aSSuranCeCameron management operates a high level quality control program to insure that all TK products are designed and manufactured to the highest standards available using the latest Cameron quality assurance program encompasses our entire operation, from order entry to final inspection and and CoMPlIanCe ISO 9001-2000 API Q1 API 6D API 6A PED (Pressure Equipment Directive 97/23/EC) NACE MR0175 Fugitive emission testing - TK ball Valves have been successfully tested according to Shell SPe 77 / 312 FIRE TESTED TO.


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