TM 5-3895-383-10 - Liberated Manuals.com

1 TM 5-3895-383-10 HEADQUARTERS, DEPARTMENT OF THE ARMY 21 SEPTEMBER 1999 TECHNICAL MANUALOPERATOR SMANUALROLLER, VIBRATORY,SELF-PROPELLED,Type IICATERPILLAR MODEL CS-563 DNSN 3895-01-456-2735 Contract No. DAAE07-98-C-S007 Approved for public release;distribution is MAINTENANCE CHECKSAND SERVICES (PMCS) ANDLUBRICATION INSTRUCTIONS2-1 MILITARY-SPECIFIC OPERATION3-1 CATERPILLAR KEBU7503-03,OPERATION AND MAINTENANCEMANUAL4-1 REFERENCESA-1 COMPONENTS OF END ITEM (COEI)AND BASIC ISSUE ITEMS (BII) LISTSB-1 ADDITIONAL AUTHORIZATION LISTC-1 STOWAGE AND SIGN GUIDED-1 TRANSPORTABILITY INSTRUCTIONSE-1 ALPHABETICAL INDEXI ndex-1TM 5-3895-383-10 CHANGEHEADQUARTERSNo.

2 1 DEPARTMENT OF THE ARMYW ashington, DC, 15 September 2003 OPERATOR S MANUALFORROLLER, VIBRATORY, SELF-PROPELLED,Type IICATERPILLAR MODEL CS-563 DNSN 3895-01-456-2735 Approved for public release; distribution is 5-3895-383-10 , 21 September 1999, is changed as follows:1. File this sheet in front of the manual for New or changed material is indicated by a vertical bar in the margin of the Minor changes to illustrations are indicated by a miniature pointing Illustrations that are new or that have major revisions are indicated by a vertical bar adjacent to the Remove old pages and insert new pages as indicated PagesInsert Pagese and fe and fA and BA and B1-1 and 1-21-1 and 1-22-17 and 2-182-17 and 2-183-9 through 3-163-9 through 3-16B-1 through B-2B-1 through B-2 Back CoverBack CoverBy Order of the Secretary of the Army:Official:JOEL B.

3 HUDSONA dministrative Assistant to theSecretary of the Army0306718 PETER J. SCHOOMAKER General,UnitedStatesArmy ChiefofStaffDISTRIBUTION:Tobedistributed inaccordancewiththeinitialdistributionnu mber(IDN) 256549requirementsforTM 5-3895-383-10aThis section contains all WARNINGS contained in the military-specific supplemental data. All warningscontained in the Commercial Off-The-Shelf (COTS) manual are not included MONOXIDE (EXHAUST GAS) CAN KILL YOUC arbon monoxide is a colorless, odorless, DEADLY POISONOUS gas and when breatheddeprives body of oxygen and causes SUFFOCATION. Breathing air with carbon monoxideproduces symptoms of headache, dizziness, loss of muscular control, a sleepy feeling, andcoma.

4 Permanent BRAIN DAMAGE or DEATH can result from severe following precautions MUST be followed to ensure personnel are safe when engine isoperated for any purpose. DO NOT operate engine of vehicle in enclosed area without adequate ventilation. DO NOT idle engine for long periods without ventilation. DO NOT drive any vehicle with inspection plates, cover plates, or engine compartmentdoors removed unless necessary for maintenance purposes. NEVER sleep on the Roller when the engine is idling. BE ALERT at all times during Roller operation for exhaust odors and exposuresymptoms. If either are present, IMMEDIATELY EVACUATE AND VENTILATE thearea. Affected personnel treatment shall be: expose to fresh air; keep warm, DO NOTPERMIT PHYSICAL EXERCISE; if necessary, give artificial respiration and get medicalattention.

5 BE AWARE: neither the gas particulate filter unit nor field protection mask for nuclear-biological-chemical protection will protect you from carbon monoxide BEST DEFENSE AGAINST CARBON MONOXIDE POISONING IS GOOD VENTILATIONP ersonnel hearing can be PERMANENTLY DAMAGED if exposed to constant high noiselevels of 85 dB (A) or greater. Wear approved hearing protection devices when workingwithin 20 ft ( m) of Roller. Personnel exposed to high noise levels shall participate in ahearing conservation program in accordance with DA Pam 40-501. Hearing loss occursgradually but becomes permanent over not turn vibratory system on while Roller is standing still on a very solid surface.

6 Aloss of steering can be experienced which could result in injury to 5-3895-383-10b Mount and dismount theRoller only where stepsand/or handrails areprovided. Clean shoes and wipehands before climbing onRoller. Use handrails whenmounting Roller. Inspect, clean, and have anynecessary repairs made tosteps prior to mounting theRoller. Always use three-pointcontact with Roller; faceRoller when entering orleaving operator s contact meansthat three out of four armsand legs are in contact withRoller at all times duringmount and dismount. ROPS canopy has 55 in.( cm) clearance aboveoperator platform at thelowest point. Use care whenmounting or dismounting Rollerto prevent injury to head.

7 Never get on or off a moving Roller. Do not use any controls as handholds when you enter the operator compartment or whenyou exit the operator compartment. Never jump off the Roller. Do not attempt to climb on or off the Roller while carrying tools or apply parking brake before dismounting the Roller while the engine is to comply may result in personal injury or depth greater than 10 in. (254 mm) can cause personal injury and damage to theRoller. The Roller should not enter water deeper than 10 in. (254 mm).TM 5-3895-383-10c There is no clearance forpersonnel between frame andyoke when Roller turns. Severeinjury or death from crushingcould occur.

8 Steering frame must be lockedbefore lifting, transporting, orservicing Roller in articulationarea with engine running toprevent serious injury or deathfrom crushing. Unlock steering frame beforeoperation to prevent loss ofsteering that may causeserious injury or death topersonnel. Drycleaning Solvent (P-D-680, Type III) is TOXIC and flammable. Wear protectivegoggles and gloves, use only in a well-ventilated area; avoid contact with skin, eyes, andclothes; and, do not breathe vapors. Keep away from heat or flame. Never smoke whenusing solvent; the flashpoint for drycleaning solvent type III is 200 F (93 C). Failure todo so may result in injury or death to personnel.

9 If personnel become dizzy while using cleaning solvent, immediately get fresh air andmedical help. If solvent contacts skin or clothes, flush with cold water. If solvent contactseyes, immediately flush eyes with water and get immediate medical attention. DO NOTuse diesel fuel, gasoline, or benzene (benzol) for cleaning. DO NOT SMOKE when using cleaning solvent. NEVER USE IT NEAR AN OPENFLAME. Be sure there is a fire extinguisher nearby and use cleaning solvent only inwell-ventilated places. USE CAUTION when using cleaning solvents. Cleaning solvents evaporate quickly andcan irritate exposed skin if solvents contact skin. In cold weather, contact of exposed skinwith cleaning solvents can cause 5-3895-383-10dFuel is very flammable and can explode easily.

10 To avoid serious injury or death: Keep at least a B-C fire extinguisher within easy reach when working with fuel or fuelsystem. When refueling, stop engine and apply parking brake. Ensure no open flame is neararea. Never smoke while working with fuel. Never add fuel when engine is running. Donot have a driver seated when adding fuel. Ground fuel funnel or nozzle against filler neck to prevent sparks and be sure to replacefuel tank cap. After fuel is added, securely close fuel cap assembly; a loose cap assemblycan cause a fuel leak or be a fire hazard. Never overfill the tank or spill fuel. If fuel is spilled, clean fuel up immediately. Beforestarting vehicle, check that no fuel is spilled on or around not touch hot exhaust system with bare hands; injury to personnel will not start or move Roller while anyone is under Roller.