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TOOL STEEL - MATERIAL SELECTION GUIDE

Drawing dies, blanking diesD3D2O1S1D2O2A2X210Cr12/ 165 CrMov12/ 00 CrMoV5- 1/ DINJISCRDSLDSGTYC3 HMD5 SLD8 YCS3 YXM1 YXR7 YXR3 YXR33 HAP5 RHAP10 HAP40 HAP72 HITACHICH16 VCR7 VLBOHLERKINDDC11 GOAYK30GO5 DCMXDC53MH51MH85MH88 DEXM1 DEX20 DEX40 DEX60 ASSABDAIDOPOSCOSANYOCSiMnSPSCrNiWMoVOthe rsAPPLICATIONCold work dies for roll forming, blanking, punches, blades, cutting tools for heavy plates, etcCold work tools for rolls, blanking tools, , gauges and measuring instrumentsBlanking dies, rolls, stamping dies for deep drawingcold work dies for high tensile steels, mass prodncold work dies for high tensile steelscold forging dies, cold heading dies, slitterrolling dies/punches/blanking punches/rolls/cold forgingcold forging dies/warm forging dies with high toughnesscold forging dies/fine blankingFine blanking forming dies for mass prodn/rollscold plastic working dies/IC moldsAnnealing (Slow Cooling)Quenchent (Hot Bath)QuenchingTempering (Air Cooling)Annealed (hb)-maxQuenched & (hrc) TemperedRed HardnessWear ResistanceToughnessGrindabilityCompressi ve StrengthPROPERTIESSTOCKING PROGRAMR ounds(Dia)Flats(WidthXThk)MinMinMaxMaxMA TERIAL(Closest Corresponding Grades)CHEMISTRYHEAT TRE

Corrosion resistant moulds and holding blocks. Large, medium sized moulds for general mechanical engg. and tool manufacture. For high toughness and high polishability and very good etching High qulaity precision moulding wear resitance mould for Engg resin for exceptional toughness/corepins/thin wall/super mirror polish Engineering resin/side core

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  Guide, Selection, Rinses, Corrosion, Selection guide

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Transcription of TOOL STEEL - MATERIAL SELECTION GUIDE

1 Drawing dies, blanking diesD3D2O1S1D2O2A2X210Cr12/ 165 CrMov12/ 00 CrMoV5- 1/ DINJISCRDSLDSGTYC3 HMD5 SLD8 YCS3 YXM1 YXR7 YXR3 YXR33 HAP5 RHAP10 HAP40 HAP72 HITACHICH16 VCR7 VLBOHLERKINDDC11 GOAYK30GO5 DCMXDC53MH51MH85MH88 DEXM1 DEX20 DEX40 DEX60 ASSABDAIDOPOSCOSANYOCSiMnSPSCrNiWMoVOthe rsAPPLICATIONCold work dies for roll forming, blanking, punches, blades, cutting tools for heavy plates, etcCold work tools for rolls, blanking tools, , gauges and measuring instrumentsBlanking dies, rolls, stamping dies for deep drawingcold work dies for high tensile steels, mass prodncold work dies for high tensile steelscold forging dies, cold heading dies, slitterrolling dies/punches/blanking punches/rolls/cold forgingcold forging dies/warm forging dies with high toughnesscold forging dies/fine blankingFine blanking forming dies for mass prodn/rollscold plastic working dies/IC moldsAnnealing (Slow Cooling)Quenchent (Hot Bath)QuenchingTempering (Air Cooling)Annealed (hb)-maxQuenched & (hrc) TemperedRed HardnessWear ResistanceToughnessGrindabilityCompressi ve StrengthPROPERTIESSTOCKING PROGRAMR ounds(Dia)Flats(WidthXThk)MinMinMaxMaxMA TERIAL(Closest Corresponding Grades)CHEMISTRYHEAT TREATMENT DETAILSR emarks.

2 Original SteelCOLD WORK TOOL STEELSHPM31/SCDSLD MAGICSKD1 SKD11 SKS3 SKD12 SKS93 SKH51K100K110K460K455K105K720K305K340K34 0S600S790S590S290SV21 RIGORSLIEPNERASP23 ASP30 ASP60TD11TO1T02TA2TA23F85TD21 THSM2QC1 QC11QK53QF3 QCM8QK3 MQH51 QHZSPM8 RSPM23 SPM30 SPM60 2 12 12 2 12 1 2 1 5 1 1 1 1 2 2 2 3 3 5 3 6 6 5 Co-8 21 5 830-880 OIL/AIR 930-980 150-200 248 61 800-850 AIR/OIL 980-1030 150-200 248 60 750-780 OIL 800-850 150-200 220 60 710-750 OIL 780-820 150-200 225 58 830-880 AIR/OIL 980-1050 150-200 248 58 680-720 OIL 790-820 150-200 220 56 800-850 AIR/OIL 910-980 150-200 248 61 255 1010-1040 OIL/AIR 830-880 50/180 255 60 1010-1040 oil/air 830-880 500/180 255 60 750-800 oil 790-850 180 240 63 800-880 AIR/OIL 1160-1220 550-570 255 63 800-880 AIR/OIL 1120-1160 560-590 241 62 AIR/OIL 1120-1160 550-580 241 60 800-880 AIR/OIL 1120-1160 560-590 241 56 820-870 AIR/OIL 1120-1160 530-580 269 58 820-870 AIR/OIL 1120-1160 550-580 269 63 820-870 AIR/OIL 1170-1210 560-580 277 66 820-870 AIR/OIL 1170-1210 560-580 352 68 For deep drawing gaugespressforming dies/jigs/gaugesdies to be used for cracking or chip breaking resistance flame-940-1100degrees810x2501010x3101010 x1501010x105610x215610x185400x100150x501 50x5016x1016x510x1010x666011305102704633 17100152255162102661661031620101412 Flame HardeningHot extrusion tools.

3 Tools for manufacture of screws, nuts, bolts etcX38 CrMoV5-1 / / / / / / DINJISDAC**FDACYEMYEMKYXR33 DAC3 MDCKMDCDMHITACHIBOHLERKINDORVARDIEVARQRO 90 ASSABDAIDOPOSCOCSiMnPSCrWMoVNiOthersAPPL ICATIONDie casting tool &extrusion tool for AI, Zn, blade, plastic mould etcHigh performance die STEEL for PDC/Highest toughness/stength at elevated cutting for small lot productionHigh-Perfomance die casting moulds and inserts expecially suited forlarge die casting mouldsHot forming (forging) dies. For processing heavy with high toughness and stength at elevated temperaturesHSS with very high toughness and strength and wear resistance at high temperatures for warm and precision toughness than H13 for hot forging and Al extrusionProcessing heavy metal high strength hot working forging tools with high toughnessExtrmely high temperature resistant for mg alloys/above 700degrees workingAnnealing (Slow Cooling)Quenchent (Hot Bath)QuenchingTempering (Air Cooling)Annealed (hb)-maxQuenched & (hrc) TemperedHigh Temperature ToughnessHigh Temperature Wear ResistanceMachinabilityPROPERTIESSTOCKIN G PROGRAMR ounds(Dia)Flats(WidthXThk)MinMinMaxMaxMA TERIAL(Closest Corresponding Grades)CHEMISTRYHEAT TREATMENT DETAILSR emarks.

4 Original Available in ESR & NON-ESRA vailable only in ESR** STEEL *Hot Work Tool SteelsDAC MAGIC*SKD6 SKD61 SKD7 SKD8 SKD5 SKD8 SKT4 SKD62TH11TH61 THKT4TH62W300W302W303W403W400W320W321W36 0W100W500W705DH6 DHA1DH21DH31 EXGFADH62 38 5 5 3 1 2 Co + 2 Co + 2 Co + 9 2 1 5 2 3 2 750-800 Oil/AIR 1000-1040 500-600 240 48 800-850 Oil/AIR 1000-1050 500-600 230 52 820-870 Oil 1030-1060 520-700 230 54 820-870 Oil/AIR 1010-1030 550-610 229 >48 38-42RC 800-870 Oil/AIR 1010-1030 540-680 230 52 820-870 Oil 1010-1050 500-600 230 52 820-870 Oil/AIR 1000-1050 550-600 229 >46 800-880 Oil/AIR 1080-1140 550-600 241 >54 820-870 Oil/AIR 1000-1050 550-600 229 >50 820-870 Oil/AIR 1050-1140 600-700 241 >48 750-800 Oil/AIR 1070-1150 500-600 240 51 820-870 Oil 1070-1170 820-870 240 55 750-800 Oil 830-850 400-650 240 50 750-850 Oil/AIR 1000-1040 530-590 240 52 820-870 OIL/AIR 1100-1150 600-750 320 <54 820-870 OIL/AIR 1120-1150 580-750 240 <54 Hot forming (forging) dies,die cating mould, For processing heavy cu extrusion,high temp resistance thand SKD8 Hammer dies, Press forging dies, Shear blade etc (Pre hardened on supply) flame-940-1100degrees500X2001110X510500X 100920X420400X100820X2601400X650100X1310 0X1330 THK4106122721001921622552351010332620252 5103220H11H10H10AH21H19L6H12H19AH13(Esr & Non Esr)

5 DAC10*TQ1 +NbCo+10Co+ Temperature StrengthGoel STEEL CompanyUnit 1 - Ambattur, Chennai. Ph: +91-44-42914848 Fax: 26254707 Email: - Irrungattukottai, Sriperumbudur. Ph: +91-44-27156301 / 27107581 Email: / 4 - Kundli, Sonepat. Ph: 91362 64467 / 91362 54968 Email: / 5 - Taloja, Navi Mumbai. Ph: +91-44-32961359 Fax: 26730659 Email: 6 - Sanjay STEEL Syndicate, Tool Room & Heat Treatment Service Provider, SIPCOT, Irrungattukottai, Sriperumbudur. Ph: +91-44-27156805 / 64525262 Email: frames, plastic moulds <400mmA1SI/ASTMEN/ DINJISHITACHICMRRFN400 BOHLERKINDASSABDAIDOPOSCODOOSANCSiMnSCrN iMoOthersAPPLICATIONL arge, medium sized moulds for general mechanical engg. and tool corrosion resistant, for chemically aggressive for corrosive plastics and thermo resistant moulds and holding , medium sized moulds for general mechanical engg.

6 And tool high toughness and high polishability and very good etchingHigh qulaity precision mouldingwear resitance mould for Engg resinfor exceptional toughness/corepins/thin wall/super mirror polishEngineering resin/side coreAnnealing Quenchent QuenchingTempering Annealed (hb)-maxSupply ConditionQuenched & (hrc) TemperedWear ResistanceToughnessPolishabilityMachinab ility in the as-supplied conditionCorrosion ResistancePROPERTIESSTOCKING PROGRAMR ounds(Dia)Flats(WidthXThk)MinMinMaxMaxMA TERIAL(Closest Corresponding Grades)CHEMISTRYHEAT TREATMENT DETAILSPLASTIC MOULD STEELSPSTP4 PSTP4 MPSPT10M201M238M314M310N695V720PX5PX7HP4 AHP4 MAHP70 3 2 16 1 14 3 35 16 6 2 4 7 1 17 5 Co:9/Ti/Al 1 720-750 Oil/AIR 850-880 600-680 240 29-32 H & T 280-320 BHN 720-740 Oil/AIR 850-880 710-740 240 29-40 H & T 280-320 BHN 740-760 Oil/AIR 840-870 600-680 240 29-32 H & T 280- 320 BHN 780-820 Oil/air 1000-1040 600-700 235 29-32 H & T 280-320 BHN 840-870 Oil 1000-1050 250-570 200 53 HRC ANNEALED 29-32 H & T 280- 320 BHN 720-740 Oil/AIR 850-880 710-740 240 34-38 H & T 310-340 BHN 720-750 oil/air 840-880 200-300 260 52-56 40 H&T 800-85- oil/air 1000-1050 200-550 248 50-55 ANNEALED 50-55 ANNEALED ANNEALED 38-40 H&TMoulds requiring good machinability.

7 Uniform hardnessVery high polishability and corrosion resistant5506101251602051605501501002020 70301030303040230708200203200101010810P2 0P20+NiP20+S420P20+Ni-HHP21P21 IMP440C40 CrMnM07 / / / / / / / MAGIC618 NIMAXRAMAXSTAVAXRAMAXNAK5/8 NAK80 RIGORC onventionalMatrix HSSP owder MetallurgyTaps, twist drills, reamers, broach tools, cold work .6/5/02 , +5% , , , , DINJISYXM1 YXM4 YXM42 YHX2 YXR3 YXR33 YXR7 HAP10 HAP40 HAP50 HAP72 HAP5 RHITACHIS600S705S500S200S700S607S790S590 S390S290 BOHLERASP23 ASP30 ASP52 ASP60MH51MH55MH59MH85MH88 DEX20 DEX40 DEX60 THSM2 THS55 THS59QH51 QHZSPM23 SPM30 SPM60 SPMR8 ASSABDAIDOPOSCOSANYO 5 5 18 4 10 5 2 5 6 3 5 6 8 4 6 4 8 5 3 3 2 CSiMnSCrMoNiVWCoOthersAPPLICATIONAs M2, Hobs, drill reamers, milling cuttersTaps, reamers, broaching tools, twist , planing, slotting tools, threading stressed tools and tool , reamers,milling cutters.

8 DrillsFor forging tools with Higher toughnessforging tools with most toughnessforging tools with most toughness/strengthSuperior toughness/avoid chippingstandard grade/good balance of propertieshigher hardness/good heat and wear resisitancegood wear resistance and highest hardness of 70 HRCT oughest PM steels 800-880 Oil 1200-1240 550-570 255 63 Annealed 800-840 Oil 1200-1240 550-570 277 64 Annealed 820-840 Oil 1170-1210 520-590 285 66 Annealed 820-880 Oil 1250-1290 560-580 248 62 Annealed 820-880 Oil 1210-1250 550-580 285 64 Annealed 800-840 Oil 1190-1230 550-580 280 64 Annealed 800-880 Oil 1150 560-580 241 57 Annealed 800-880 Oil 1140/1080 560-580 241 56/54 Annealed 800-880 Oil 1150 560-580 241 62 Annealed 820-880 Oil 1180 560-580 269 63 Annealed 820-880 Oil 1200 560-580 277 66 Annealed 820-880 Oil 1200 560-580 293 66 Annealed 820-880 Oil 1200 560-580 352 68 Annealed 820-880 Oil 1140 530-570 269 58 AnnealedAnnealing (Slow Cooling)Quenchent (Hot Bath)QuenchingTempering (Air Cooling)Annealed (hb)-maxQuenched & (hrc) TemperedSUPPLY CONDITIONRed HardnessWear ResistanceToughnessGrindabilityCompressi ve StrengthPROPERTIESSTOCKING PROGRAMR ounds(Dia)Flats(WidthXThk)MinMinMaxMax34 6131016141431725511020025510016216225x42 5x1350x13400x105150x50150x50 MATERIAL (Closest Corresponding Grades)CHEMISTRYHEAT TREATMENT DETAILSR emarks: Original SteelHIGH SPEED STEELS SpecificationStocked byGoel SteelTOOL STEEL - MATERIAL SELECTION GUIDE


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