Tools and Accessories - Precision-Hayes

1 And AccessoriesOnly Precision-Hayes International provides a complete line of Tools and equipment to help you get your installation done quickly and safely. The Jack and Pump Systems provide a matched set guaranteeing correct performance. This includes a high quality stressing jack, an industry standard pump, hoses, gauge and fi ttings. The complete system is easy to order and ensures jack and pump compatibility. Customers can choose to shear the tendons with or without fl ame, in or out of the pocket. Precision-Hayes International off ers both a hydraulic and a battery powered PocketShear , still the only in-pocket fl ameless cutting solutions. The Utility Shear and PLASMA Cutting Systems are also available. Full line of installation, maintenance, and troubleshooting Tools and Accessories are available to keep you up and running25 Please follow the steps below to select your jack andpump system: Step 1: PUMP VOLTAGE SELECTION Our pumps work at either 115 or 220 Please select based on your need.

2 Ex. Select "115" under "1. Pump Voltage" column Step 2: JACK SELECTION Please refer to page 18 and 19 to learn the wide selection of stressing jacks we off er. Ex. Select "SCJ" under "2. Jack" column Step 3: PUMP SELECTION We provide both ZU4 and PE55 Stressing Pumps. Please select based on preference. Ex. Select "ZU4" under "3. Pump" column Step 4: ORDER YOUR SYSTEM Based on your previous selections, please fi nd the item number of the Jack and Pump System in the grey boxes of the Selection Chart. Use that item number to place your order. Note: Every Jack and Pump System comes with a hose, gauge and fi tting. Ex. The system number is "H008008"A Complete System to Get Your Work Done FastHose H9310 Hose " x 10' x " " x 10' x "4" 0-10,000 psi fluid-filled gaugePTJ5S PTJ6S PTJ5 PPTJ6P5DA15DA1-AL5DA1-ALS6DA16 DAH-3066 DAH-3086 DAH-3012 SCJPTJ5S PTJ6S PTJ5 PPTJ6P 5DA15DA1-AL6DA1H007731H007736H007733H007 738H007749H007758H010000H007978H008052H0 08055H008057H008008H007755H007779H007729 H007751H007727H007759H007980H007924H0079 27H007925H007928H007930H007935H007933H00 7988**H008007**H007931*H007989 ItemNumberItemNumber * Available upon requestJack and Pump Systems1.

3 PumpVoltagevolts-ph-HzJack and Pump Systems2. Jack3. PumpZU4PE55 SELECTION CHARTT ypical mono-strand system set-upPump Types:ZU4 and PE55 Jack Types:PTJ, DA, DAH, SCJV olts:115 and 220 SeriesDA SeriesPTJ SeriesSCJ SeriesPTJ5 PTJ65DA16DA1 SCJ6 DAH3066 DAH3086 DAH3012 For your system, please refer to the chart below and use only the recommended hydraulic oil in your jack and pump systems. H007114H007050ZU4PE55 DescriptionItemNumberPump1 Gallons Dimensions (in) Durable, field proven designs, with soft-grip ergonomic handles reduce operator fatigue Single-acting PTJ models, available with spring seating or power seating, are ideal for slab-on-grab applications. Double-acting DA models have an " stroke and are machined from a steel billet; feature standard power-seating and gun-drilled internal hydraulic passages All jacks include a standard 3'' nose assembly.

4 Longer nose assemblies are available as Accessories for all models A full line of grippers are available to stress common strand diameters Complete offering of repair parts and soft kits allow quick and easy serviceABCM odel advance and retract hydraulic ports are " JacksField Proven Tools forMono-Strand StressingOptional and Replacement Accessories Available Noses and wedge seaters are available in 3'' and 6'' Gripper Set Diameter from '' '' and 4 mm-7 27123H007730H007732H007735H007737 H007747H007780H007785H007941 H008051H008054H008056 H008006 PTJ Single-Acting Twin-Line Stressing JacksDA Double-Acting Twin-Line Stressing Jacks6 DAH Double-Acting Hollow Stressing JacksSCJ Short Cable Twin Ram Stressing JackPTJ5 SPTJ5 PPTJ6 SPTJ6P5DA15DA1-AL5DA1-ALS6DA16 DAH-3066 DAH-3086 DAH-3012 SCJS/AS/AS/AS/A D/AD/AD/AD/A D/AD/AD/AS/A Weight (lbs)OilCapacity(in3)SeaterTypeItemNumbe rModel NumberToolOperationStrand Diameter Range (in)Stroke(in)ToolCapacity (tons) tool Effective Area(in2)SpringPowerSpringPowerPowerPowe rPowerPowerSpringSpringSpringSpring tool SELECTION CHARTMax Pressure(psi) Nose Wedge Seater GripperInstallationPulling TendonMono-Strand Stressing tool Operational SequenceThe sequence of operation of the double-acting 5DA1 tool is illustrated.

5 Single-acting, spring seat models are WedgeRetractionStressing JacksCapacity:20 to 30 to 10 inchesStrand to inchPTJ, DA, DAH, SCJ SeriesMaximum Operating Pressure:6,500 to 10,000 psi5DA16DA1H007922H007974 Item Number Used with JackJack FeetTwo required per jack. Used in place of a nose to react on either side of wedge - - - - - - - - - 202020263030302010,00010,00010,00010,000 6,5006,5006,5006,50010,00010,00010,00010 , " H006771 H006773ZU4 Classic SS-115ZU4 Classic SS-220ZU4 Classic PS-115ZU4 Classic PS-220 Classic Series pumps feature traditional electro-mechanical components High-effi ciency pump element delivers high-performance while drawing less electrical power Multiple valve options to meet your application requirementThe High-Performance OptionIncreased output flow and extended brush life increase productivity for post-tensioning applications.

6 UsableOilCapacity4)(gal)Weight(lbs)Used withToolItemNumberDescriptionValveType1) Output Flow Rate (in3/min)Relief Valve Adjustment Range(psi)Motor Electrical Specification3)(volts-ph-Hz)Motor Size(hp)Sound Level(dBA) 100 700 5,000 10,000 psi psi psi psi SELECTION CHART User Adjustable Relief Valve Oil Fill Port SAE #10 Oil Level Sight Gauge Oil Drain " NPTF M8 x 12 LG VM43M Valve (shown)Factory Installed Features and Options Skid Bar (shown) Spring SeatPowerSeatZU4 Stressing PumpsFlow at Rated Pressure:60 in^3/minMotor hpMaximum Operating Pressure:10,000 psiZU4 Stressing PumpsNote: all dimensions are in inchesVM43 MVM43 MVM43-LPSVM43-LPS700535766021,000-10,000 115-1-50/60220-1-50/60115-1-50/60220-1-5 0 H006786 H006787PE55 SS-115PE55 SS-220PE55 PS-115PE55 PS-220 Axial piston pump element is fi eld proven and easy to service Universal electric motor is durable and easy to service True unloading valve achieves greater pump effi ciency, allowing higher fl ows at maximum pressureThe Industry StandardThe PE55 is lightweight and portable.

7 UsableOilCapacity4)(gal)Weight(lbs)Used withToolItemNumberDescriptionValveType1) Output Flow Rate (in3/min)Relief Valve Adjustment Range(psi)Motor Electrical Specification3)(volts-ph-Hz)Motor Size(hp)Sound Level(dBA) 100 700 5,000 10,000 psi psi psi psi SELECTION CHARTS pring SeatPowerSeatPE55 Stressing PumpsFlow at Rated Pressure:60 in^3/minMotor hpMaximum Operating Pressure:10,000 psiPE55 Stressing Mounting Holes " 20 Note: All dimensions are in inches9500950096289628700380705521,000-1 0,000115-1-50/60220-1-50/60115-1-50/6022 0-1-50 Available in battery and hydraulic versions and sizes to cut inch or inch strand sizes Reversible, hardened blades extend life Shear tendons inside the pocket, providing controlled tendon length without applying heat to the anchorage Battery models include two industrial 28 VDC battery packs and fast charger Battery models shipped in durable product case for protection and easy transport Eliminates the need for Hot Work Permits on the job when cutting tendon tails Provides quick and effortless tendon cutting with no risk of abrasive saw kick-backPocketShear PSBF-05 HPSBF-06 HPSBR-05 HPSBR-06 HPSBF-05 BPSBF-06 BPSBR-05 BPSBR-06BH008124H008144H008072H008142H00 8079H008162H008078H008163 Additional Protection After shearing the tendon, the PocketCap is the perfect way to seal the pocket and reduce the chance for corrosion in the anchorage zone.

8 Replacement BladesOrder the correct blades to match your Shear from the table shown PocketShear BladePower TypeBlade TypeStrand Size(in)Model NumberItemNumberBatteryHydraulicCut PT Tendons in the Pocketwith Hydraulic or Battery Power The hydraulic PocketShear makes quick and easy work of shearing tails on this elevated PumpTo power the hydraulic PocketShear , the PocketShear Pump H007684 is the perfect H008101H008137H008088H008089 PSH05-OPSH06-O PSB05-THPSB06-THOnly the PocketShear can guarantee adequate concrete cover, no heating of the tendon or wedge set, and a clean cut end. Cut-off saws cannot cut the tendon inside the pocket, leaving the tendon end exposed to moisture, creating the chance for torches heat the tendon and the wedge when cut deep inside the if the tendon is cut at the correct depth, the tendon is still heated and the end is left jagged, preventing re-gripping for possible future controls, there is little chance for correct coverage of the tendon, leading to future corrosion.

9 ThroatStyle*Operating Pressure(psi)LengthA(in)DepthB(in)Height C(in)Nose DepthD(in)Clamp DepthE(in)StrandSize (in)ItemNumberModelNumberPower TypeWeight (lbs)*May be special ordered with other throat VersionBDECAB attery VersionHydraulicHydraulic BatteryBatteryOpenOpen ThroughThrough SELECTION CHARTP ocketShear Strand and inchPowered:Hydraulic and BatteryMaximum Operating Pressure:3,000 psiPocketShear Open Throat DesignThe Hydraulic PocketShear features an Open-Throat design that allows easy insertion of the strand into the tool . This makes the Shear easier to position and operate on elevated n/ *H010319*H010306H010307H010309H010308H01 0310H010311 PLASMA Cutting SystemTool TypeStrandSize(in)ItemNumberPower Type*Includes Power Unit, FlushCut Torch, Work-Lead and Starter Kit; **The pack is in a bulk of 25; FlushCut is a registered trade mark of Hypertherm System 25'PLASMA System 50'Power UnitFlushCut ** Head - 25'FlushCut Head - 50'Work Lead - 25'Work Lead - 50'Starter Kit SELECTION CHART ComponentElectrical Specifications Voltage Current ( ) (amps)Weight(lbs)

10 Torch Tip For applications or preferences that will not accept a PocketShear or acetylene/oxygen torch Standard system requires external air and electrical supply Available with 25' or 50' cable packages Cut tendons quickly and eff ortlessly FlushCut tip cuts tendon near 90 and easily provides coverage for the grease cap and required concrete coverage System includes wedge-guard tool for " strandFlushCut Tip and Wedge-GuardThe wedge-guard protects the encapsulated components, including the wedge, during the cutting 200-480200-480200-480n/an/an/an/an/a52-2 252-2252-22n/an/an/an/an/a647057713361 FlushCut FlushCut n/aFlushCut FlushCut n/an/an/aFast Tendon Cutting In or Out of the PocketFlushCut PLASMA torch tip fi ts into compact, symetrical, oval shaped pocket , FlushCut 65 Swirl Ring; FlushCut 65 Electrode; PLC65 Electrode Bulk PackNozzle AssemblyRetaining Ring SELECTION CHART ConsumablesStrand to inchVoltage:200 to 480 Draw:52 to 22 amps33 Utility Shear Cut strand in the shop or in the fi eld easily and safely Do not cut any material other than strand Low current draw will operate from 15 amp circuit Lightweight and portable; easy-load, open-throat for quick and eff ortless strand insertion One size cuts multiple strand sizes for increased fl exibility Simple operation: trigger switch to cut.