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Training, Competence, and Awareness Accredited …

training , competence , and AwarenessAccredited Flange Assembly and Gasket Awareness of Containment Flanged BoltedConnectionsA bolted joint is one of many criticalcomponents of a upon the contents,pressure, location and purpose of thesystem, leakage or failure of a singlebolted joint , can have potentiallycatastrophic consequences. To meetthis challenge, every operator ofpressurised systems must have in placea system to positively and pro-activelymanage the integrity of bolted is expected that such a system will be part of an asset and/or processintegrity management system, and bebuilt around the principle of continuousimprovement, based on lessonslearned. Ref EI duty holder should ensure thatthe integrity of bolted pipe jointsover the whole life of the plant isaddressed within the should be achieved as a matter of management policy, byspecifically identifying management ofbolted pipe joints within the engineeringdesign, construction, maintenance andoperation standards and procedures.

Loss of Containment – Flanged Bolted Connections A bolted joint is one of many critical components of a pressurised system. Dependent upon the contents,

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Transcription of Training, Competence, and Awareness Accredited …

1 training , competence , and AwarenessAccredited Flange Assembly and Gasket Awareness of Containment Flanged BoltedConnectionsA bolted joint is one of many criticalcomponents of a upon the contents,pressure, location and purpose of thesystem, leakage or failure of a singlebolted joint , can have potentiallycatastrophic consequences. To meetthis challenge, every operator ofpressurised systems must have in placea system to positively and pro-activelymanage the integrity of bolted is expected that such a system will be part of an asset and/or processintegrity management system, and bebuilt around the principle of continuousimprovement, based on lessonslearned. Ref EI duty holder should ensure thatthe integrity of bolted pipe jointsover the whole life of the plant isaddressed within the should be achieved as a matter of management policy, byspecifically identifying management ofbolted pipe joints within the engineeringdesign, construction, maintenance andoperation standards and procedures.

2 An inspection of this topic shouldinclude reference to the latest industrybolted joint guidelines. Ref: Loss ofContainment Manual HID of the training andCompetence Assurance ofall personnel working onBolted Flanged Connectionsis a critical factorinachieving and maintainingLeak Free alignment tolerances, existingcontrols are in place, eg procedures,vendor information, competent personnel;safe to controls need to be identified,consider the use of specialist contractors,limit personnel in the area during testingand initial operation, improve access,re-check after review of piping designand configuration, consider the use of a specialist contractor or procedure will be developed andimplemented to ensure that individualjoint statusis displayed visually onsite, by use of a multi-part taggingsystem. This will include a focus ontemporary joints and joints requiringreinstatement after testing orcomponent replacement. Includingcontractor ensurethe optimum level ofresources and verification is carried outon each joint , a criticality assessmentwill be carried out, which will considerthe service, pressure and localconditions of each Academy are the only UK memberof the ASME Post ConstructionCommittee, and have years ofexperience on site conducting Flange Integrity Surveys, providingrecommendations to all EN1591-1 Softwarepermitsunique dynamic assessment of flangedjoints, taking into account temperaturesand materials.

3 Also unique gasketconstants to determine loading andtightening method to achieve andmaintain of International Design Codes, control of the training andCompetence assurance of personnelworking on mechanical joints (includingcontractors) is critical in achieving training Courses offered by theAcademy are constantly updated to align with latests industry Best Practice with ECITB/EI/ASME/EN1591-4- bespoke courses are designedspecifically for site, also utilising state of the art mobile Compliance Industry Best PracticeStandardsAJI001-March 2016-Rev4 BOOK TODAY:Head Office: +44 (0)1274 further information please contact us at: Academy of JointIntegrity is a division of The Flexitallic have contributed to the latest Energy InstituteGuidelines specific toTraining and CompetencyIssues, and are representedon various InternationalCommittees within theSealing Industry, includingASME PCC-1-2013 andEN1591 training Courses arealigned to Industry BestPractice as recognised inthe latest Energy InstituteGuidelines, and provide ablend of sealing technologyand practical elementsassociated with Mechanical joint Integrity CoursesMJI10 Hand Torque bolted ConnectionsMJI10/19 Hydraulically Torque bolted Connection MJI18 Hydraulically Tension bolted Connections MJI10/18/19 Hydraulically Torque and Tension bolted Connections TMJI10 Dismantle, Assemble & Hand Torque Flanged Joints TMJI11 Dismantle, Assemble & Hand Torque Clamp ConnectorsTMJI18 Dismantle, Assemble & Tensioning bolted Connections TMJI19 Dismantle, Assemble & Hydraulically Torque Flange JointsTMJI20 Dismantle.

4 Assemble & Hydraulically Torque Clamp Connector JointsEnergy Institute Mechanical joint Integrity CoursesAll EI Courses utilise the unique Flange Assembly Demonstration Unit. Underpinned by latest ASME PCC/EN1591-4 Best Practice , Assemble and Hand Torque Flanged JointsJI018 Dismantle, Assemble and Tensioning bolted Connections JI019 Dismantle, Assemble and Hydraulically Torque Flanged JointsJI020 Gasket Identification / Materials Flange Assembly Best PracticeJI021 Flange Management for the Engineer / Contractor Latest Standards Technical and PracticalJI022 Bespoke Courses Designed to suit client Topside / Subsea Integrity Best PracticeFurther courses available on offered in the following UK facilities as well as several overseas locations:Aberdeen Teesside Yorkshire HumbersideMobile training Rigs available.


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