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Trans-Cal Industries, Inc.

Trans-Cal Industries, Inc. Altitude Encoder/Digitizer Owner / Installation Manual Model SSD120-35C-RS232. FAA TSO-C88a Approved EASA ETSO-C88a Approved Trans-Cal Industries, Inc. 16141 Cohasset St. Van Nuys, CA 91042. (818)787-1221 FAX (818)787-8916. 28 June 2016 881625 Rev. A. Trans-Cal Industries, Inc. Owner/Installation Manual Model SSD120-35C-RS232. Copyright Notice: This document may not be reproduced, transmitted, or copied in any form without the prior written consent of Trans-Cal Industries, Inc. The data contained herein is subject to change without notice. Trans-Cal Industries hereby grants permission to download one copy of this manual and any subsequent revision, provided that electronic or printed copy contains this complete copyright notice. Trans-Cal Industries explicitly prohibits any unauthorized commercial distribution of this manual or any revision thereto. 2016 by Trans-Cal Industries, Inc. 16141 Cohasset Street Van Nuys, CA 91406. CAGE Code 57323.

Trans-Cal Industries, Inc. Owner/Installation Manual Model SSD120-35C-RS232 881625 Rev. A Page 6 28 June 2016 Abbreviations, Acronyms and Symbols A Amperes max. Maximum AC Advisory Circular MB Millibar ADS-B Automatic Dependent Surveillance-

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1 Trans-Cal Industries, Inc. Altitude Encoder/Digitizer Owner / Installation Manual Model SSD120-35C-RS232. FAA TSO-C88a Approved EASA ETSO-C88a Approved Trans-Cal Industries, Inc. 16141 Cohasset St. Van Nuys, CA 91042. (818)787-1221 FAX (818)787-8916. 28 June 2016 881625 Rev. A. Trans-Cal Industries, Inc. Owner/Installation Manual Model SSD120-35C-RS232. Copyright Notice: This document may not be reproduced, transmitted, or copied in any form without the prior written consent of Trans-Cal Industries, Inc. The data contained herein is subject to change without notice. Trans-Cal Industries hereby grants permission to download one copy of this manual and any subsequent revision, provided that electronic or printed copy contains this complete copyright notice. Trans-Cal Industries explicitly prohibits any unauthorized commercial distribution of this manual or any revision thereto. 2016 by Trans-Cal Industries, Inc. 16141 Cohasset Street Van Nuys, CA 91406. CAGE Code 57323.

2 818/787-1221. FAX 818/787-8916. E-Mail: What's in the Box: Qty. Part Number Description 1 SSD120-35C-RS232 Altitude Digitizer with RS232 Outputs 1 881625 Owner/Installation Manual 1 DA-15S 15-Pin D-Subminiature Mating Connector 1 600016 15-Pin Connector Back Shell 1 600019 1/8 NPT Nylon Tube Fitting 1 600020 Tube Tee Fitting 1 881616 Tray 1 881023-3 Knob History of Revision Revision Date Description A 28 June 2016 Production Release Reference Publications EASA ETSO-C88a automatic Pressure Altitude Code Generating Equipment FAA Advisory Circular 43-6C Altitude Reporting Equipment and Transponder System Maintenance and Inspection Practices FAA TSO-C88a automatic Pressure Altitude Code Generating Equipment FAR Static Pressure System FAR 43-Appendix E, Altimeter System Test and Inspection FAR 43-Appendix F ATC Transponder Tests and Inspections FAR Data Correspondence Between Automatically Reported Pressure Altitude Data and the Pilot's Altitude Reference FAR Altimeter System and Altitude Reporting Equipment Tests and Inspections RTCA/DO-160E Environmental Conditions and Test Procedures for Airborne Equipment RTCA/DO-178 Software Considerations in Airborne Systems and Equipment Certification SAE AS8003 Minimum Performance Standard for automatic Pressure Altitude Reporting Code Generating Equipment 881625 Rev.

3 A. Page 2. 28 June 2016. Owner/Installation Manual Model SSD120-35C-RS232 Trans-Cal Industries, Inc. Table of Contents History of Revision .. 2 Reference Publications .. 2 Table of Contents .. 3 Safety 5 Abbreviations, Acronyms and 6 Section Introduction .. 7 Scope .. 7 Equipment Description .. 7 General 7 Limitations, Deviations and Compliance .. 8 TSO/ETSO/RTCA Certification and Compliance Table .. 8 Operating Altitude .. 8 Accuracy .. 9 Mechanical Characteristics .. 9 Over 9 Parallel Data Port Specifications .. 9 Serial Altitude Data Port Specifications .. 10 Configuring the Serial Data 10 Serial Port Altitude Data Resolution .. 11 Serial Communication Format .. 11 Serial Communication Protocol .. 12 UPS AT/Garmin AT/IIMorrow Nav. Devices .. 12 Trimble Garmin Navigation Devices Protocol .. 12 Northstar Navigation Devices Protocol .. 13 Magellan Navigation Devices Protocol .. 13 ARNAV Systems 14 UPS AT 618 Loran Devices Protocol (IIMorrow) .. 14 Section Operation.

4 15 General .. 15 Operating Instructions .. 15 Time to Altitude Data Enable .. 16 Section Installation .. 17 Mechanical Installation .. 17 Electrical Installation .. 18 Serial Altitude Data Port Test Equipment .. 19 Parallel ICAO Altitude Data Port Test Equipment .. 19 Section Calibration and 20 Calibration Overview .. 20 Required Equipment Span Adjust .. 21 Span Adjust 21 Dynamic Calibration Adjustment Procedure using the 24 Calibration Wiring Harness Using the ECP-100 .. 26 Calibration Harness Using a PC with RS232 Input .. 26 881625 Rev. A. Page 3. 28 June 2016. Trans-Cal Industries, Inc. Owner/Installation Manual Model SSD120-35C-RS232. Serial Data Offset .. 28 Serial Port Software Configuration Using the ECP-100 .. 29 Section Digitizer Interconnection Tables .. 31 Table I Bendix King .. 31 Serial Data Connection for the Bendix/King KT 73 & KT 74 Transponder .. 31 Table II Cessna, Narco, Microair .. 32 Table III Garmin .. 33 Table IV Garmin .. 34 Table V Garmin.

5 34 Table IVI Edo-Air, Genave, Collins, Radair .. 35 Table VII Bendix, Wilcox, UPS AT .. 36 Table VIII UPS AT .. 36 Table IX Becker, Terra .. 37 Table X Trig, Avidyne .. 37 Table XI Bendix King EGPWS .. 38 Table XII NavWorx ADS600-B .. 39 Table XIII NavWorx ADS600-EXP .. 39 Table XIV Connector Pin Assignments SSD120-35C-RS232 .. 40 Table XV Quick Guide to Common Serial Data Interconnects .. 41 Section GPS/MFD & Miscellaneous Connection Data .. 42 Table XVI Apollo GX Series .. 42 Table XVII Apollo MX20 .. 42 Table XVIII Trimble .. 43 Table XIX Trimble .. 43 Table XX Garmin .. 44 Table XXI Garmin .. 44 Table XXII ARNAV .. 45 Table XIII ARNAV .. 45 Table XIV ARNAV .. 45 Table XXV Century Flight Systems .. 46 Section Instructions for Continued Airworthiness .. 47 Section Adapter Plate Ordering Information .. 47 Section Frequently Asked Questions .. 48 Section Known Compatibility Issues .. 50 Narco Older Transponders and the SSD120-35C-RS232 .. 50 King KT-75.

6 50 S-Tec (Collins) TDR-950 .. 51 Trans-Cal SSD120-35C-RS232 Backwards Compatibility .. 51 SSD120-35C-RS232 Compatibility to Competitor's Products .. 51 Outline Drawing .. 53 Environmental Qualification Form .. 54 Part Number Builder .. 55 Manufacturer Direct Warranty .. 56 881625 Rev. A. Page 4. 28 June 2016. Owner/Installation Manual Model SSD120-35C-RS232 Trans-Cal Industries, Inc. Table of Figures Figure 1 Parallel Code Transitions .. 9 Figure 2 Cover Removal and Configuration Shunt Location .. 10 Figure 3 Cover Removed .. 11 Figure 4 Configured for UPS AT .. 12 Figure 5 Configured for Trimble with 10' Resolution .. 12 Figure 6 Configured for Northstar with 10' Resolution .. 13 Figure 7 Configured for Magellan with 10' Resolution .. 13 Figure 8 Time to Altitude Data Enable .. 16 Figure 9 Serial Data Output Pins .. 19 Figure 10 Low & High Calibration 22 Figure 11 Span Adjust Block Diagram .. 23 Figure 12 Dynamic Calibration 25 Figure 13 Digitizer Correspondence.

7 27 Figure 14 Serial Data 28 Figure 15 Serial Port Configuration Using the ECP-100 .. 30 Figure 16 DA-15P D-Subminiature Connector Front 40 Safety Notes CAUTION! INCORRECT TOOLING OR TEST EQUIPMENT CAN RESULT IN. DAMAGE TO THIS INSTRUMENT AFFECTING ITS AIRWORTHINESS. This manual calls out chemicals and other commercially available materials. The installer must obtain the Material Safety Data Sheets from the manufacturer or supplier of the materials. It is the installer's responsibility to know and follow the procedures, recommendations, warnings and cautions set forth for the safe use, handling, storage and disposal of the materials. 881625 Rev. A. Page 5. 28 June 2016. Trans-Cal Industries, Inc. Owner/Installation Manual Model SSD120-35C-RS232. Abbreviations, Acronyms and Symbols A Amperes max. Maximum AC Advisory Circular MB Millibar automatic Dependent Surveillance- ADS-B MHz Megahertz Broadcast ARINC Aeronautical Radio Incorporated MFD Multi-Function Display American Standard for Coded ASCII MM Distance in Millimeters Information Interchange Air Traffic Control Radar Beacon ATCRBS MSL Mean Sea Level System bps Bits per second.

8 Min. Minimum CAGE Commercial and Government Entity ms Time in milliseconds. CFR Code of Federal Regulations MSB Most Significant Bit C. R Carriage Return mW Milliwatt National Institute of Standards and EASA European Aviation Safety Agency NIST. Technology Electronically Erasable Read Only EEPROM oz Ounce Memory EIA Electronic Industries Association P/N Part Number ESDS Electrostatic Discharge Sensitive Device psi Pounds per Square Inch ETSO European Technical Standard Order RAM Random Access Memory FAA Federal Aviation Administration RS Recommended Standard Radio Technical Commission for FAR Federal Aviation Regulation RTCA. Aeronautics ft. Distance in feet. SAE Society of Automotive Engineers GPS Global Positioning System sec. Time in seconds. H/W Hardware SSR Secondary Surveillance Radar Hz Hertz S/W Software ICAO International Civil Aviation Organization TCI Trans-Cal Industries, Inc. Telecommunication Industries Identification Friend or Foe TIA. Association In.

9 Hg. Pressure in Inches of Mercury TSO Technical Standard Order Kbps Kilobits per Second Vdc Volts Direct Current KHz Kilohertz VSI Vertical Speed Indicator L. F Line Feed W Watt LSB Least Significant Bit Electrical resistance measured in Ohms. M Distance in Meters C Temperature in degrees Celsius. mA Milliamperes Plus or minus. ESD Caution Caution Electrical Hazard Do Not Expose To Moisture 881625 Rev. A. Page 6. 28 June 2016. Owner/Installation Manual Model SSD120-35C-RS232 Trans-Cal Industries, Inc. Section Introduction Scope This manual provides detailed installation, calibration and operating instructions for Trans-Cal Industries' Model SSD120-35C-RS232 series of altitude encoder/digitizer. This manual assumes use by competent, qualified avionics professionals utilizing installation methods in accordance with 14 CFR and other industry accepted installation practices. Equipment Description Approved under FAA TSO-C88a and EASA ETSO-C88a the Model SSD120-35C- RS232 is an all solid-state electronic device which, when connected to an aircraft static and electrical system, converts pressure altitude information into parallel and serial digital data.

10 The parallel digital altitude data protocol is set forth in the ICAO International Standard for SSR Pressure Altitude Transmission. In accordance with National Standards for Common System Component Characteristics for the Mark X. (SIF)/Air Traffic Control Radar Beacon System SIF/ATCRBS. The serial altitude data is provided on (2) two asynchronous RS232 outputs. The serial data protocol is selectable and may be used to provide pressure altitude data to GPS or other on board navigation devices. General Specifications Operating Voltage: Model SSD120-35C-RS232 +12 to 30 Vdc Operating Current all models: Amps at 14 Vdc Amps at 28 Vdc Operating Temperature: Model SSD120-35C-RS232 -20 to +55 C (-4 to +158 F). Storage Temperature (non-operating) -65 to +85 C (-85 to +185 F). Warm-up time: 0 Seconds at 20 C (68 F). See Figure 9 for low temperature warm-up times. Weight: oz. ( oz. with tray and knob). 881625 Rev. A. Page 7. 28 June 2016. Trans-Cal Industries, Inc.


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