TRANSMISSION OIL COOLERS Specifications ... - …

1 ILLUSTRATED SECTION367 TRANSMISSION OIL COOLERSS pecifications367 TRANSMISSION Oil CoolersOver 14 million transmissions fail every year, 9 out of 10 from 20 F drop in operating temperature can double oil and equipment a transcooler if you: tow boats, trailers or fifth wheels drive in stop-and-go traffic climb steep grades drive in hot weather Engine Oil CoolersProtect your investment with our Engine Oil Operating Temperatures Extended TRANSMISSION Life315 F/157 C500 mi. Seals and Clutches Burn Out, Carbon Forms295 F/146 C 1,500 mi. Plates Slip260 F/127 C5,000 mi. Seals Harden240 F/116 C10,000 mi. Varnishes Form220 F/104 C20,000 F / 91 C50,000 F / 79 C100,000 OIL TEMPERATUREMILESE ngine Life Expectancy (with emissions controls)295 F/146 C1,537 mi. 275 F/135 C 3,075 mi. High Heat Low Mileage255 F/123 C6,125 mi. 235 F/113 C12,500 mi.

2 215 F/102 C25,000 F / 91 C50,000 mi. Low Heat High Mileage175 F / 79 C100,000 mi. Extends oil and engine life Complete kits with cooler, adapter, hose and mounting hardware Reduces wear on all lubricated engine parts Thermostatic control prevents over cooling of oil368 TRANSMISSION OIL COOLERSS peciflcationsILLUSTRATED SECTIONU ltra-Cool TRANSMISSION Oil CoolersThe industry s first TRANSMISSION cooler, the Ultra-Cool TRANSMISSION oil cooler is available in six sizes to fit a wide range of applications from sub-compacts to SOLDERED FOR RELIABILITY100% PRESSURE TESTED AT 150 PSI FOR QUALITY ASSURANCEHIGH EFFICIENCY TURBULATORS3/8 PUSH-ON FITTINGS FOR QUICK AND EASY INSTALLATIONU ltra-Cool TRANSMISSION Oil CoolersPART # THICKNESS HEIGHT LENGTH CORE FITTING SIZE APPLICATION401 3/4 5 12-1/2 8-3/4 3/8 PUSH-ON SUB-COMPACT TO COMPACT CARS402 3/4 5 15-7/8 12-1/8 3/8 PUSH-ON UP TO FULL SIZE VEHICLES, TOWING UP TO 2.

3 500 3/4 7-1/2 12-1/2 8-3/4 3/8 PUSH-ON UP TO FULL-SIZE VEHICLES, TOWING UP TO 2,500 3/4 7-1/2 15-7/8 12-1/8 3/8 PUSH-ON UP TO CLASS C MOTORHOMES, TOWING UP TO 5,000 3/4 10 15-7/8 12-1/8 3/8 PUSH-ON UP TO CLASS A MOTORHOMES, TOWING UP TO 10,000 1-1/2 12 15-1/8 11-1/8 3/8 PUSH-ON TOWING WITH CLASS A MOTORHOME OR TOWING MORE THAN 10,000 TRANSMISSION Oil CoolersRapid-Cool s unique plate and fin design offers excellent cooling efficiency in a compact, space-efficient MORE EFFICIENT THAN A COMPARABLE TUBE AND FIN DESIGNPRE-DRILLED MOUNTING BRACKETS FOR EASY INSTALLATIONFOUR SIZES AVAILABLE TO FIT A WIDER RANGE OF APPLICATIONSPATENTED INTERNAL TURBULATION FOR INCREASED HEAT TRANSFER & MINIMAL PRESSURE DROP (Patent No. 6,478,080)AVAILABLE WITH EITHER 3/8 PUSH-ON OR -6 THREAD-ON FITTINGS TO FIT A WIDE RANGE OF APPLICATIONSR apid-Cool TRANSMISSION Oil CoolersPART # THICKNESS HEIGHT LENGTH CORE FITTING TYPE APPLICATION 676 3/4 6 11 3-15/16 3/8 PUSH-ON COMPACT AND SUB-COMPACT CARS677 3/4 7-1/2 11 5-1/2 3/8 PUSH-ON UP TO FULL SIZE VEHICLES, TOWING UP TO 2,500 3/4 9-1/2 11 7-3/8 3/8 PUSH-ON UP TO CLASS C MOTORHOMES, TOWING UP TO 5,000 3/4 11-5/8 11 9-1/2 3/8 PUSH-ON UP TO CLASS A MOTORHOMES, TOWING UP TO 10,000 3/4 7-1/2 11 5-1/2 9/16 -18, 37 JIC MALE FLARE (-6) UP TO FULL SIZE VEHICLES, TOWING UP TO 2,500 3/4 11-5/8 11 9-1/2 9/16 -18, 37 JIC MALE FLARE (-6) UP TO CLASS A MOTORHOMES, TOWING UP TO 10,000 NOTES1 DO NOT use TRANSMISSION oil COOLERS for engine oil applications.

4 Engine damage may result due to flow restrictions. 2 For extreme cold weather conditions (20 30 below 0), recommended installation includes a #163 thermostatic bypass #THICKNESSHEIGHTLENGTHCOREFITTING TYPEAPPLICATIONGVW6763/4 6 11 3-15/16 3/8 PUSH-ONCOMPACT AND SUB-COMPACT CARS10,0006773/4 7-1/2 11 5-1/2 3/8 PUSH-ONUP TO FULL SIZE VEHICLES, TOWING UP TO 2,500 ,0006783/4 9-1/2 11 7-3/8 3/8 PUSH-ONUP TO CLASS C MOTORHOMES, TOWING UP TO 5,000 ,0006793/4 11-5/8 11 9-1/2 3/8 PUSH-ONUP TO CLASS A MOTORHOMES, TOWING UP TO 10,000 ,0006873/4 7-1/2 11 5-1/2 9/16 -18, 37 JIC MALE FLARE (-6)UP TO FULL SIZE VEHICLES, TOWING UP TO 2,500 ,0006893/4 11-5/8 11 9-1/2 9/16 -18, 37 JIC MALE FLARE (-6)UP TO CLASS A MOTORHOMES, TOWING UP TO 10,000 ,000 Scan for more information!369 TRANSMISSION OIL COOLERSS peciflcationsILLUSTRATED SECTIONHigh Performance TRANSMISSION Oil CoolersAvailable in three sizes for medium to heavy duty applications, our high performance cooler is designed to provide outstanding cooling, as well as to complement other high performance 45 FITTINGS FOR MAXIMUM RELIABILITYALL ALUMINUM LIGHTWEIGHT CONSTRUCTIONELECTROSTATICALLY POWDER COATED TO PREVENT CORROSIONHigh Performance TRANSMISSION Oil CoolersPART # THICKNESS HEIGHT LENGTH CORE FITTING SIZE APPLICATION512 3/4 7-1/2 12-1/2 8-3/4 9/16 18 FLARE UP TO FULL SIZE VEHICLES, TOWING UP TO 2,500 3/4 7-1/2 15-7/8 12-1/8 9/16 18 FLARE UP TO CLASS C MOTORHOMES, TOWING UP TO 5,000 3/4 10 15-7/8 12-1/8 9/16 18 FLARE UP TO CLASS A MOTORHOMES, TOWING UP TO 10.

5 000 TRANSMISSION Oil Cooling SystemsOur remote mount cooling systems use advanced stator fan technology to evenly distribute airflow over the cooler surface for maximized cooling. Both units can be remotely mounted away from the radiator. Compatible with 3651 adjustable fan controller, or can be operated with a manual switch (not included).FEATURES Powder-coated aluminum brackets Fan and cooler preassembled Remote mounting Stator fan blade technology For proper installation, use Part Number 105 (11/32 x 4-1/2 ) or 106 (3/8 x 4-1/2 ) TRANSMISSION TRANSMISSION Oil Cooling SystemsPART # THICKNESS HEIGHT LENGTH FITTING SIZE APPLICATION525 11 9/16 18 FLARE THREADED COOLER FITTINGS FOR MAXIMUM 11 3/8 PUSH-ON ULTRA COMPACT DESIGN PROVIDES SAME COOLING AS THE HIGH PERFORMANCE NOTES1 DO NOT use TRANSMISSION oil COOLERS for engine oil applications.

6 Engine damage may result due to flow restrictions. 2 For extreme cold weather conditions (20 30 below 0), recommended installation includes a #163 thermostatic bypass Rapid-Cool 525 High Performance370 ENGINE OIL COOLERSS peciflcationsILLUSTRATED SECTIONP ower Steering Oil CoolerOur power steering oil COOLERS remove destructive heat generated within a power steering system, especially in vehicles with large tires such as motorhomes and off-road vehicles. Installation of a power steering oil cooler will prolong the life of the system s pump, hoses, fluid and # THICK HEIGHT LENGTH CORE FITTING TYPE APPLICATION1009 3/4 2-1/2 9 5-3/4 3/8 PUSH-ON LIGHT-DUTY1010 3/4 2-1/2 12 8-3/4 3/8 PUSH-ON MEDIUM-DUTY1011 3/4 5 9-1/4 5-3/4 3/8 PUSH-ON HEAVY-DUTYU ltra Cool Engine Oil COOLERS Light DutyLIGHTWEIGHT ALL ALUMINUM CONSTRUCTIONULTRASONICALLY SOLDERED FOR MAXIMUM RELIABILITYHIGH-EFFICIENCY TURBULATORSPART #462 SPECIALLY DESIGNED FOR CHEVROLET V8 ENGINESPART # THICK HEIGHT LENGTH CORE FITTING SIZE APPLICATION459 3/4 7-1/2 12-1/2 8-3/4 1/2 PUSH-ON ALL EXCEPT CHEVY V8462 3/4 7-1/2 12-1/2 8-3/4 1/2 PUSH-ON CHEVY V8 ONLY1230 3/4 7-1/2 12-1/2 8-3/4 1/2 PUSH-ON COOLER ONLYU ltra Cool Engine Oil COOLERS Medium DutyTWO-PASS THIN-LINE HEADERED DESIGN FOR INCREASED COOLING100% HAND-BRAZED CONSTRUCTIONTURBULATORS IN EVERY TUBE FOR EFFICIENT COOLINGPART #461 SPECIALLY DESIGNED FOR

7 CHEVROLET V8 ENGINESPART # THICK HEIGHT LENGTH CORE FITTING SIZE APPLICATION457 3/4 10-1/2 12-1/4 8-5/8 3/8 FPT ALL EXCEPT CHEVY V8461 3/4 10-1/2 12-1/4 8-5/8 3/8 FPT CHEVY V8 ONLYS wirl Cool Heavy DutyCOPPER HEADER AND TUBE CONSTRUCTIONTURBULATORS IN EVERY TUBE FOR MAXIMUM COOLING AND EFFICIENCYVIBRATION ABSORBING RUBBER BLOCK MOUNTING1-1/2 THICK HEADERED DESIGN FOR INCREASED COOLING AND EFFICIENCYMINIMAL PRESSURE LOSS DUE TO HEADERED DESIGNPART #1046 DESIGNED FOR CHEVROLET V8 ENGINESPART # THICK HEIGHT LENGTH CORE FITTING SIZE APPLICATION1040 1-1/2 6-1/2 18 14-1/4 1/2 FPT ALL EXCEPT CHEVY V81046 1-1/2 6-1/2 18 14-1/4 1/2 FPT CHEVY V8 ONLYC hevrolet specific kits come with metal line kit to route oil lines past exhaust manifold. Refer to oil cooler application pages for specific year and model for more information!371 HEAVY DUTY OIL COOLERSS peciflcationsILLUSTRATED SECTIONH eavy Duty Oil Cooler SpecificationsMOUNTING KITSOVERALL SIZENUMBER OFNUMBER OFFITTING SIZEGPM FLOWCOOLING BTU / WEIGHTPART # , LENGTH, THICKNESSROWSPASSESFPTRANGE@2500 AIRFLOW @ 100 F ITD OIL TO AIRIN POUNDSTWO-PASS COOLERS1233121010 x 12-1/4 x 3/4123/82 107,300 12,00041299323822-1/8 x 24 x 1-1/2123 2036,500 61,000171271223826-3/4 x 30 x 1-1/21213 1249,300 89,60026 ONE-PASS COOLERS121512384-1/2 x 15 x 1-1/2111/21 86,000 8,5003123422386-1/2 x 15 x 1-1/2111 129,000 12,8004124022386-1/2 x 18 x 1-1/2111 1210,900 16,2004123622388-1/2 x 18 x 1-1/2111/22 1614,500 21,5006124122388-1/2 x 21 x 1-1/2111/22 1616,900 25,90071268223812-3/4 x 18 x 1-1/2113/43 2421,200 31,20081260223812-3/4 x 24 x 1-1/2113/43 2428,100 44,300111284323816-3/4 x 24 x 1-1/2113/44 3237.

8 500 59,000141290323818-3/4 x 24 x 1-1/2113 3642,200 66,400151292323825 x 24x 1-1/21116 4855,200 86,400202305423831 x 24 x 1-1 6070,000 108,000262306423831 x 30 x 1-1 6083,600 139,800321297423837-1/4 x 30 x 1-1/2111-1/49 7299,000 164,600381298423837-1/4 x 40 x 1-1/2111-1/49 72122,600 226,100512312423841-3/4 x 43 x 1-1/211210 80149,600 264,50094 TWO-ROW COOLERS2271423820-1/4 x 24 x 32119 3689,900 114,300382292110726-7/8 x 24 x 321112 9683,500 152,400512297118345 x 42 x 3212-1/218 144235,900 415,700134 Designed for rugged heavy duty use, our COOLERS can be used for many different cooling applications, including TRANSMISSION , engine, gear box, hydraulic oils and diesel fuel. Our heavy duty COOLERS feature brazed copper tubes with aluminum fin construction. Turbulators in every tube provide 3 1/2 times more cooling surface than bare DUTY OIL COOLERSS peciflcationsILLUSTRATED SECTIONA llison TRANSMISSION Application GuideHIGHWAY (1)OFF-HIGHWAYTRANSMISSION MODELGPM FLOWHORSEPOWERADD-ONCOOLER PART #REPLACEMENTCOOLER PART #ADD-ONCOOLER PART #REPLACEMENTCOOLER PART #AT 540, 542, 2351299129912991271MT 40, 41, 42 643, 645, 20012991299129912712501299127112712306MT 644, 646, 647, 648, 645CR, 655, 656CR25012921292129223053001290230523051 297HT 740, 747, 748, 7500DR, 754, 755CR3001290230523051297HT 755DR, CBLT 7543501292230623061298400129212971297129 84252305129812982312V 730, (1) Highway vehicles refers to vehicles usually operated above 30mph.

9 Use off-highway applications for refuse Heavy-DutyHayden s 37mm heavy duty plate & fin COOLERS are ideal for TRANSMISSION and Engine oil cooling applications requiring higher flow range and increased heat transfer capacity in a compact MOUNTING BRACKETS FOR EASY INSTALLATION3 SIZES AVAILABLE TO HANDLE A WIDE RANGE OF APPLICATIONSPATENTED INTERNAL TURBULATION FOR INCREASED HEAT TRANSFER & MINIMAL PRESSURE DROP (Patent No. 6,478,080)37 JIC MALE FLARE (-12) FITTINGS FOR MAXIMUM FLOW CAPACITYR apid-Cool Heavy-Duty Specification ChartPART #THICKNESSHEIGHTLENGTHCOREFITTING TYPERECOMMENDEDFLOW RANGECOOLINGBTU / HR (1) FEMALE 7/8-14 O-RING X 37 JIC MALE FLARE (-12 AN)1-5 GPM5,200 10,40014, FEMALE 7/8-14 O-RING X 37 JIC MALE FLARE (-12 AN)1-5 GPM7,900 18,50018, 9 FEMALE 7/8-14 O-RING X 37 JIC MALE FLARE (-12 AN)1-5 GPM9,600 20,80024,000(1) @ 100 F oil to air differential Scan for more information!

10 373 ENGINE OIL COOLERSS peciflcationsILLUSTRATED SECTIONM ounting LocationFor maximum efficiency, the cooler should be mounted where it will receive the coolest air and maximum air flow. This is usually directly in front of the radiator or the air conditioning condenser. Use alternative positions 2 or 3 if sufficient room up front is unavailable. Be sure to compensate for the loss of cooling efficiency by using a cooler one or two sizes in seriestransmission oil cooler installationFull flow engine oil cooler system with sandwich adapter BETWEEN RADIATOR AND FAN60% EFFICIENT BETWEEN A/C CONDENSER AND RADIATOR75% EFFICIENT IN FRONT OF AIR CONDITIONERCONDENSER100% EFFICIENCYSHOWN ARE THE THREE SUGGESTEDLOCATIONS FOR THE COOLER IN RELATION TO THE AIR CONDITIONER CONDENSER374 COOLER ACCESSORIESS peciflcationsILLUSTRATED SECTION270105, 106293153, 253250390, 393, 394, 395392275251209, 210252391, 396, 398397270 OIL TEMPERATURE GAUGE SENDER FITTING Bulkhead type fitting that installs in the TRANSMISSION pan.