TriPac® Evolution Operator's Manual

1 RevisionBOctober2020 TTKK 5555771111--1199--OOPP--EENNTriPac EvolutionOperator sManual2TK 55711-19-OP-ENIntroductionThismanualis publishedfor informationalpurposesonlyand theinformationfurnishedhereinshouldnot be consideredas all-inclusiveormeantto coverall moreinformationis required,consultyourThermoKingServiceDir ectoryfor the locationand telephonenumberof the KKiinngg ss wwaarrrraannttyy sshhaallll nnoott aappppllyy ttoo aannyy eeqquuiippmmeenntt wwhhiicchh hhaassbbeeeenn ssoo iinnssttaalllleedd,, mmaaiinnttaaiinneedd,, rreeppaaiirreedd oorr aalltteerreedd aass,, iinn tthheemmaannuuffaaccttuurreerr ss jjuuddggmmeenntt,, ttoo aaffffeecctt iittss MMaannuuffaaccttuurreerrsshhaallllhhaavv eennoolliiaabbiilliittyyttooaannyyppeerr ssoonnoorreennttiittyyffoorraannyyppeerr ssoonnaalliinnjjuurryy,,pprrooppeerrttyy ddaammaaggeeoorraannyyootthheerrddiirree cctt,,iinnddiirreecctt,,ssppeecciiaall,, oorrccoonnsseeqquueennttiiaallddaammaagg eesswwhhaattssooeevveerr,,aarriissiinngg oouuttoofftthheeuusseeoofftthhiissmmaann uuaalloorraannyyiinnffoorrmmaattiioonn,, nothingcomplicatedaboutoperatingand maintainingyourThermoKingunit,but a few minutesstudyingthis manualwill be timewell enrouteinspectionson a regularmaintenanceprogramwill also helpto keepyourunit in top factoryrecommendedproceduresare followed,you will find that you havepurchasedthe mostefficientand servicerequirements,majorand minor,shouldbe handledby a ThermoKingdealerfor four veryimportantreasons.

2 Theyare equippedwiththe factoryrecommendedtoolsto performallservicefunctions Theyhavefactorytrainedand certifiedtechnicians TheyhavegenuineThermoKingreplacementpart s The warrantyon yournewunit is validonlywhenthe repairandreplacementof componentpartsis performedby an authorizedThermoKingdealerTK 55711-19-OP-EN3 CustomerSatisfactionSurveyLet yourvoicebe heard!Yourfeedbackwill helpimproveour surveyis accessiblethroughany internet-connecteddevicewitha QuickResponse(QR)codeor clickor typethe completethe 77 Danger,Warning,Caution,and Notice.. 7 SafetyPrecautions.. 8 RefrigerantOil Hazards.. 9 RefrigerantHazards.. 9 FirstAid.. 10 ElectricalHazards.. 11 LowVoltage.. 11 BatteryInstallationand CableRouting.. 12 SafetyDecals.. 13 UUnniitt .. 15 TriPacSystemComponents.. 15 AuxiliaryPowerUnit(APU).. 16 Condenser.. 16 Evaporator.. 17 Heater.. 17 HMI Controller.. 18 EngineOn/OffSwitch.. 18 ControlBox.. 19 TriPacOptions.

3 20 DriverConveniencePackage.. 20 StandbyTruckIntegration.. 20 StandbyTruckIntegration- withDash-MountedSelectorSwitch.. 20 DualRemoteHourMeter.. 20 RemoteEngineHourMeter.. 20 ClosedLoopCooling.. 20 Tableof ContentsTK 55711-19-OP-EN5 HighOutputHeater.. 21 DieselParticulateFilter(DPF).. 21 HighOutputAlternator.. 21 ArcticPackage.. 21 AppearancePackage- Top Cover.. 21 BrushedStainlessSteelCondenserCover.. 21 ExhaustTubeExtension.. 21 MMaannuuaall PPrree--TTrriipp TriPacUnit.. 22 OOppeerraattiinngg ControlPanel.. 23On/OffButton.. 24 ModeSelection.. 25 TemperatureSelection.. 26 Fan SpeedSelection.. 27 SystemConditionDisplay.. 28 ClearingAlarms.. 29 OperatingModes.. 29 CoolMode.. 29 HeatMode.. 30 Fan Mode.. 30 StandbyMode(Optional).. 30 MonitorMode.. 31 Activate.. 31 Deactivate.. 32 Operation.. 32 EngineLoadManagement.. 32 EngineOn/OffSwitch.. 33 AlarmCodes.. 34 TTaabbllee ooff CCoonntteennttss6TK 55711-19-OP-ENAlarmNotification.

4 34 ClearingAlarmCodes.. 35 PPoowweerr IInnvveerrtteerr ((OOppttiioonn))..3366 InverterOperationHazards.. 36 SSppeecciiffiiccaattiioonnss ..3388 Engine.. 38 ElectricalControlSystem.. 39 Fuses.. 39 Air ConditioningSystem.. 40 TruckSleeperCompartmentHeater.. 40 MMaaiinntteennaannccee IInnssppeeccttiioonn SScchheedduullee ..4411 Engine.. 41 EngineOil ChangeIntervals.. 42 Electrical.. 43 Structural.. 43 Air ConditioningSystem.. 44 Heater.. 44 TTrriiPPaacc NNuummbbeerr LLooccaattiioonnss ..4466 EEmmeerrggeennccyy CCoolldd LLiinnee ..4477 RReeccoovveerr PPrrooppoossiittiioonn 6655 ooff CCoonntteennttssTK 55711-19-OP-EN7 SafetyDanger,Warning,Caution,and NoticeThermoKing recommendsthat all servicebe performedby a ThermoKingdealerand to be awareof manualas required(refertoexamplesbelow).Yourperso nalsafetyand the properoperationof this unitdependuponthe strictobservanceof !!Indicatesan imminentlyhazardoussituationwhich,if not avoided,willresultin deathor !

5 !Indicatesa potentiallyhazardoussituationwhich,if not avoided,couldresultin deathor !!Indicatesa potentiallyhazardoussituationwhich,if not avoided,couldresultin minoror moderateinjuryand !!Indicatesa situationthat couldresultin equipmentor 55711-19-OP-ENSafetyPrecautionsThermoKin grecommendsall servicesbe performedby a ,thereare severalgeneralsafetypracticesyou shouldbeawareof:DDAANNGGEERRFF iirree HHaazzaarrdd!!Alwaysturn the TriPacsystemOFF at the HMI ControlPanelOn/Offbuttonwhilethe truckis theycomeincontactwithTriPacelectricalor ooff IInnjjuurryy!!Keepyourhands,clothing,and toolsclearof movingpartswhenthe unit isoperatingor vehicle sengineis becomeentangledin movingparts,causingseriousinjuryor PPrrootteeccttiivvee EEqquuiippmmeenntt ((PPPPEE)) RReeqquuiirreedd!!Alwaysweargogglesor safetyglasseswhenworkingwithor aroundtherefrigerationsystemor batteryacid can causepermanentdamageif it comesin DDaammaaggee aanndd RRiisskk ooff IInnjjuurryy!

6 !Neverdrill holesinto the unit unlessinstructedby highvoltagecablescouldcausean electricalfire, severepersonalinjury,or ooff IInnjjuurryy!!Turnthe unit HMI ControllerOff beforeopeningthe BatteryBox orinspectingany part of the EEddggeess!!Exposedcoil fins can the evaporatororcondensercoilsis bestleft to a 55711-19-OP-EN9 RefrigerantOil HazardsObservethe followingwhenworkingwithor PPrrootteeccttiivvee EEqquuiippmmeenntt ((PPPPEE)) RReeqquuiirreedd!!Protectyoureyesfromcon tactwithrefrigerantoil. The oil can causeseriouseye and clothingfromprolongedor repeatedcontactwithrefrigerantoil. To preventirritation,washyourhandsand clothingthoroughlyafterhandlingthe oil. Rubberglovesare (R-404A/R-452 Aand R-134a)areclassifiedas safe,observecautionwhenworkingwithrefrig erantsor aroundareaswheretheyare beingusedin the servicingof GGaasseess!!Refrigerantin the presenceof an openflame,spark,or electricalshortproducestoxicgasesthat are severerespiratoryirritantswhichcan causeseriousinjuryor VVaappoorr HHaazzaarrdd!

7 !Do not cautionwhenworkingwithrefrigerantor arefrigerationsystemin any confinedareawitha limitedair and can causeoxygendepletion,resultinginsuffocat ionand PPrrootteeccttiivvee EEqquuiippmmeenntt ((PPPPEE)) RReeqquuiirreedd!!Refrigerantin a liquidstateevaporatesrapidlywhenexposedt o theatmosphere,freezinganythingit eye wearwhenhandlingrefrigerantto 55711-19-OP-ENFirst AidRREEFFRRIIGGEERRAANNTT EEyyeess:: For contactwithliquid,immediatelyflusheyeswi thlargeamountsof waterand get promptmedicalattention. SSkkiinn:: Flushareawithlargeamountsof not , sterile,bulkydressingto IInnhhaallaattiioonn:: Movevictimto freshair and use CardioPulmonaryResuscitation(CPR)or mouth-to-mouthresuscitationto restorebreathing,if FFrroosstt BBiittee:: In the eventof frostbite , the objectivesof FirstAid are toprotectthe frozenareafromfurtherinjury,warmthe affectedarearapidly,and to OOIILL EEyyeess:: Immediatelyflushwithlargeamountsof waterfor at promptmedicalattention.

8 SSkkiinn:: medicalattentionif irritationpersists. IInnhhaallaattiioonn:: Movevictimto freshair and use CardioPulmonaryResuscitation(CPR)or mouth-to-mouthresuscitationto restorebreathing,if IInnggeessttiioonn:: Do not CCOOOOLLAANNTT EEyyeess:: Immediatelyflushwithlargeamountsof waterfor at promptmedicalattention. SSkkiinn:: medicalattentionif irritationpersists. IInnggeessttiioonn:: Do not AACCIIDD EEyyeess:: Immediatelyflushwithlargeamountsof waterfor at withsoapand SSHHOOCCKKSS aaffeettyyTK 55711-19-OP-EN11 TakeIMMEDIATE actionaftera personhas receivedan ,if sourceof the shockmustbe quicklystopped,by eithershuttingoff thepoweror removingthe the powercannotbe shutoff, the wireshouldbe cut withan non-conductivetool,suchas a wood-handleaxe ,and avoidlookingat wiresbeingcut. The ensuingflashcancauseburnsand the victimmustbe removedfroma live circuit,pull the wood,rope,a belt or coatto pull or pushthevictimawayfromthe NOTTOUCHthe will receiveashockfromcurrentflowingthroughth e victim ,immediatelycheckfor signsof a no pulseis present,startCardioPulmonaryResuscitatio n(CPR).

9 If a pulseis present,respirationmightbe restoredby for freshair and use CardioPulmonaryResuscitation(CPR)ormouth -to-mouthresuscitationto restorebreathing,if VoltageWWAARRNNIINNGGLL iivvee EElleeccttrriiccaall CCoommppoonneennttss!!Controlcircuitsuse din the auxiliarypowerunit are low voltage(12 to 28voltsdc). Thisvoltagepotentialis not considereddangerous,but the largeamountof amperageavailablecan causesevereburnsif not wearjewelry,watches,or ringsbecausetheyincreasetherisk of shortingout electricalcircuitsand damagingequipmentor ooff IInnjjuurryy!!Alwaysdisconnectpowerat the batterybeforeremovingor do so mayresultin personalinjuryordamageto the 55711-19-OP-ENBatteryInstallationand CableRoutingWWAARRNNIINNGGHH aazzaarrdd ooff EExxpplloossiioonn!!An improperlyinstalledbatterycouldresultin a fire , explosion,or installedand properlysecuredtothe ooff EExxpplloossiioonn!!Improperlyinstalledb atterycablescouldresultin a fire , explosion, installed,routed,and securedproperlytopreventthemfromrubbing, chaffing,or makingcontactwithhot, sharp, HHaazzaarrdd!

10 !Do not attachfuel linesto batterycablesor potentialto causea fire and couldcauseseriousinjuryor ooff EExxpplloossiioonn!!Alwayscoverbatteryte rminalsto batteryto SSeerrvviiccee PPrroocceedduurreess!!Set all unit electricalcontrolsto the OFF positionbeforeconnectingbatterycablesto the batteryto preventunit fromstartingunexpectedlyand DDaammaaggee!!Do not connectothermanufacturer sequipmentor accessoriesto the unitunlessapprovedby do so can resultin severedamageto equipmentand voidthe 55711-19-OP-EN13 SafetyDecalsFigure1. DangerNameplateFigure2. WarningNameplateFigure3. CautionNameplateSSaaffeettyy14TK 55711-19-OP-ENUnit DescriptionThe ThermoKingTriPacEvolutionAPU(AuxiliaryPo werUnit)providesauxiliaryheating,cooling temperaturemanagementthat allowsdriverstoreduceunnecessarytruckeng ineidling,conservedieselfuel and ,batterychargingand truckcab usingTriPac,driverscan reducefuel cost,rest comfortablyduringstopsand complywithlocal,stateand reducesenginewearand sowndieselengineusesan automaticstart/stopfeaturefor additionalfuel stwo-cylinderdieselengineis EPA Tier 4 automotivetypeair conditioningcompressoris usedfor heaterprovidessleepercompartmentheatin truckbatteriesfromTriPac s12-volt exchangingcoolantbetweenTriPacand the optionalinverterprovides120-voltpowerto optionalArcticpackageaids truckenginestartupsin coldweatherbysensinglow TriPacis startedautomaticallyto heatthe coolantas TriPacEvolutionAPUTK 55711-19-OP-EN15 TriPacStandardFeatures Easyto operateHumanMachineInterface(HMI)