Triumph 955i Torque Specifications

1 Triumph 955i Torque Specifications (Excerpted from 2003 Manual) Application Torque (Nm) Torque (lb/ft) Notes Cam cover to cylinder head Secondary air injection valve covers to cam Cam chain tensioner to crankcase Cam chain tensioner centre bolt Camshaft bearing caps and camshaft bearing ladder to head Lubricate threads Camshaft sprocket to camshaft Encapsulated fixing Cam chain tensioner blade to crankcase Encapsulated fixing Cam chain top pad to head Encapsulated fixing Cylinder head to crankcase (M6 screws) Cylinder head to crankcase bolts Sound suppression bolt in head Airbox front bracket to cam cover Oil feed pipe union to head Application Torque (Nm) Torque (lb/ft) Notes Clutch centre nut Clutch pressure plate to centre Clutch lever clamp bolt Application Torque (Nm) Torque (lb/ft) Notes Crankcase upper to lower (M8 fixings) Crankcase upper to lower (M6 fixings) Connecting rod big end nut Balancer retaining bolt Three-bond 1305 to the threads Big end bearings Sprag clutch to crankshaft Crankshaft position sensor to crankcase Application Torque (Nm) Torque (lb/ft)

2 Notes Clutch cover to crankcase Clutch cover sound suppression plate to cover Sprocket cover to crankcase Water outlet cover Alternator cover to crankcase Crank cover to crankcase Starter cover to crank cover Plug, crank cover Rear brake disc fixings use new bolts Rear brake pedal pivot bolt Cylinder Head Area Clutch Balancer, Crankshaft and Crankcase Engine Covers See Manual, section 6 See Manual, section 6 See Manual, section 6 See Manual, section 6 See Manual, section 3 Triumph 955i Torque Specifications (Excerpted from 2003 Manual) Application Torque (Nm) Torque (lb/ft) Notes Output sprocket to output shaft U se new tab washer Detent wheel to selector drum Encapsulated fixing Detent arm bolt Encapsulated fixing Selector drum bearing retaining screw Encapsulated fixing Selector shaft retainer Encapsulated fixing Spring abutment bolt Neutral switch Gearchange crank pinch bolt Gear pedal pivot bolt Sprag clutch to crankshaft Application Torque (Nm) Torque (lb/ft)

3 Notes Sump to crankcase Sump drain plug to sump U se a new washer Oil pressure relief valve to crankcase Three-bond 1305 to the threads Low oil pressure warning light switch to crankcase Use new washers Oil filter to adapter Oil filter adapter to crankcase Encapsulated fixing Oil pump to crankcase Oil pump drive sprocket to pump shaft Encapsulated fixing Oil feed pipe union to head U se new washers Transmission oil feed pipes to crankcase U se new washers Oil cooler pipe unions U se new washers Oil cooler to bracket {lower fixing) Oil cooler to radiator Application Torque (Nm) Torque (lb/ft) Notes Rear sprocket to cush drive -ST model only Rear sprocket to cush drive -RS model only Chain rubbing strip to swing arm - ST model Cush drive housing to shaft -ST model only U se a new nut Application Torque (Nm) Torque (lb/ft) Notes Water pump to crankcase Radiator to frame Water elbow to cylinder head Coolant drain plug in crankcase Cooling fan to radiator Radiator bleed screw Transmission Lubrication System Final Drive Cooling System Triumph 955i Torque Specifications (Excerpted from 2003 Manual)Application Torque (Nm) Torque (lb/ft)}

4 Notes Fuel tank to frame - forward fixing tank to frame - rear fixings cap to fuel tank pump mounting plate to fuel tank overtighten Fuel pump clamp screw filter clamp screw level sender to fuel tank a new 0 ring Throttle body transition piece to cylinder head a new 0 ring Throttle potentiometer to throttle body down pipe to cylinder head down pipe rear mounting downpipe rear mounting bracket fixings (M10 fixings) model only Exhaust silencer clamp silencer mounting bolt to bracket sensor to exhaust system rail bracket to cylinder head rail to bracket control stepper motor to throttle body position sensor to crankcase air injection solenoid to airbox Torque (Nm) Torque (lb/ft)Notes Front wheel spindle/axle bolt -both models pinch bolts - both models wheel to stub axle -ST model only wheel spindle nut -RS model only Torque (Nm) Torque (lb/ft)Notes Swinging arm spindle bolts arm spindle adjuster arm spindle adjuster locknut arm rubbing strip bolts carrier location peg hub/eccentric adjuster clamp bolt guard bolts wheel drive pin to axle suspension unit upper mounting bolt suspension unit lower mounting bolt/drop to drag link pivot link pivot at frame Suspension - (ST Model only)Fuel System, Airbox and Exhaust Wheels Triumph 955i Torque Specifications (Excerpted from 2003 Manual) Application Torque (Nm) Torque (lb/ft)

5 Notes Swinging arm spindle Swinging arm spindle adjuster Swinging arm spindle adjuster locknut Chain guard to swinging arm Chain adjuster locknut Rear suspension unit upper mounting bolt Rear suspension unit lower mounting bolt to drop links Drag link pivot at frame Drop links to swinging arm Drop link to drag link Application Torque (Nm) Torque (lb/ft) Notes Upper yoke pinch bolt Lower yoke pinch bolt Fork top cap to inner tube Fork pinch bolts Upper yoke centre nut Damping cylinder bolt Handlebar to top yoke Handlebar clamp bolt Application Torque (Nm) Torque (lb/ft) Notes Front brake caliper to fork Front brake pad retaining pin Front brake caliper bleed screw Front brake hose to caliper U se new washers Front brake master cylinder to handlebar Front brake master cylinder reservoir to handlebar U se new washers Front brake hose to master cylinder Front brake disc to wheel use new bolts Rear brake caliper to carrier Rear brake pad retaining pin Rear brake caliper bleed screw Rear brake hose to caliper U se new washers Rear brake master cylinder to frame Rear brake master cylinder reservoir to battery box Rear brake hose to master cylinder U se new washers Rear brake disc fixings use new bolts Rear brake pedal pivot bolt Rear Suspension - (RS Model only)

6 Front Suspension Brakes Triumph 955i Torque Specifications (Excerpted from 2003 Manual) Application Torque (Nm) Torque (lb/ft) Notes Front mudguard to fork - front section Front mudguard to fork - rear section Rear side panels to frame Grab rail to frame Belly panel to bodywork and bracket Belly panel to belly panel Side panel to bracket Cockpit to brackets Cockpit to side panels Mirrors to cockpit Cockpit subframe to frame Windscreen to cockpit Application Torque (Nm) Torque (lb/ft) Notes Front mudguard to fork - front section Front mudguard to fork - rear section Rear side panels to brackets Rear side panels brackets to frame Seat cowl to seat Cockpit to brackets/side panels Mirrors to cockpit Windscreen to cockpit Cockpit subframe to frame Windscreen to cockpit Big end bearings Sprag clutch to crankshaft Crankshaft position sensor to crankcase Application Torque (Nm) Torque (lb/ft)

7 Notes Upper crankcase to frame See Manual Lower crankcase to frame See Manual Cylinder head to frame See Manual Engine mounting adjuster locknuts Control plate to frame Rear footrest hanger to frame Centre stand pivot bolts ST model only Side stand mounting bracket Side stand pivot bolt Rear brake pedal pivot bolt Bank angle indicators to front footrest Front footrest rubbers to footrest Footrests, Control Plates and Engine Mountings Bodywork - ST model only Bodywork - RS model only See Manual, section 6 Triumph 955i Torque Specifications (Excerpted from 2003 Manual) Application Torque (Nm) Torque (lb/ft) Notes Side stand switch to bracket Instruments to housing - Instruments to subframe - Instruments to subframe - Alternator rotor to crankshaft Alternator stator to cover Alternator regulator to frame Starter motor to crankcase Rear light to subframe Headlight to cockpit subframe Sidelight to cockpit Horn mounting fixing Switch cubes to handlebars Crankshaft position sensor to crankcase Indicator nuts (stem type) Front indicator fixings (ST) Electrical