Troubleshooting Guide CTTG #140 - EFES OTOMASYON

1 CTTG140 1 Troubleshooting Guide cttg #140 Module Identification and X. Trip Codes This document pertains to the Unidrive SP and Mentor MP drive lines. Overview Slot error codes are different for the various application modules that are supported by the drive. This Troubleshooting Guide will assist in properly identifying what module you have and finding the corresponding trip code details relevant to that module. Determine what slot the module is in In the case of a Solutions Module, the parameters will appear in menu 15, 16 or 17 depending on which slot the option module is installed in. The chart and diagram below shows what menu corresponds to that specific slot. * Warning * Removing the Option modules while the unit is powered up will cause damage to the module. Menu & Parameter Identification The method used to determine the menu or parameter is as follows: Pr - signifies any menu and parameter number 01. Pr - where MM signifies the menu allocated to the solutions module (this could be 15, 16 or 17 on the Unidrive SP) and xx signifies the parameter number.

2 Menu 15 = Slot 1 Menu 16 = Slot 2 Menu 17 = Slot 3 CTTG140 2 Slot Error Trip Codes To identify the specific trip that is being displayed is a two part process. First one must identify what the specific trip is and secondly what module you have. Identify the specific trip The specific trip code can be found in parameter 15/16/17 at where xx is the slot location of that module or modules. If you have multiple modules, you would need to look thru each menu at location to see if a fault code exists. Determining what option module you have Knowing what option modules you may have in your system is very important. The Module ID Number is the most accurate way to properly identify the module. Each module has an identification number; this will have a specific number that corresponds to that module-the color could be mis-interpreted ! That information is located in parameter # where xx is the slot location of that module or modules. Linking Chart Listed below are the different ways to identify the SM-Option Modules.

3 Each identification number and the Module will link you to the appropriate chart. Par # Module Color ID Category 0 No module Fitted None 101 SM-Resolver Light Blue 102 SM-Universal Encoder Plus Light Green Feedback 104 SM-Encoder Plus Brown 201 SM-I/O Plus Yellow 203 SM-I/O Timer Dark Red 204 SM-PELV Turquoise 206 SM-I/O 120V Olive Automation 207 SM-I/O Lite Dark Yellow 301 SM-Applications,Apps Plus Dark Green 302 SM-Applications Lite White 303 SM-EZ Motion Dark Blue 403 SM-PROFIBUS-DP Purple 404 SM-Interbus Dark Grey 406 SM-CAN Pink 407 SM-DeviceNet Medium Grey Fieldbus 408 SM-CANopen Light Grey 409 SM-SERCOS Red 410 SM-Ethernet Beige 501 SM-SLM Orange Click on the Blue Code or Module Name Above CTTG140 3 Feedback Modules The following table list is for SM-Universal Encoder Plus, SM-Encoder Plus, and SM-Resolver. Return to the Link Chart CTTG140 4 Application Modules The following table list is for SM-Applications , Applications Plus and SM-Applications Lite.

4 Return to the Link Chart CTTG140 5 Ethernet Module The following table list is for SM-Ethernet module. Return to the Link Chart CTTG140 6 I/O Expansion Modules The following table list is for SM-I/O Plus, SM-I/O Lite, SM-I/O Timer, SM-PELV and SM-I/O 120V modules. Return to the Link Chart Fieldbus Module The following table list is for SM-PROFIBUS-DP, SM-Interbus, SM-CAN, SM-DeviceNet, SM-CANopen and SM-SERCOS. Return to the Link Chart CTTG140 7 SLM Module Return to the Link Chart CTTG140 8 SM-EZ Motion Return to the Link Chart Error Code ( ) Cause Trip Error Possible Reason 41 Y SP Parameter Access Error - Parameter Doesn't Exist The SP Menu Parameter that you are trying to read from or write to does not exist. 42 Y SP Parameter Access Error - Parameter is Read Only The SP Menu Parameter that you are trying to write to is a Read Only parameter 43 Y SP Parameter Access Error - Parameter is Write Only The SP Menu Parameter that you are trying to read from is Write Only 44 Y SP Parameter Access Error - Written Value Out of Range The value you are trying to write to the SP Menu Parameter is out of range.

5 73 Y SP Database Setup Error 74 Y Module Overheat Error SM-EZMotion module temperature has exceeded 83 Celsius 100 Y Watchdog Timer Error Can occur when user downloads SyPTLite ladder diagram to the Unidrive SP when a SM-EZMotion module is present 101 Y Invalid Configuration Error 102 Y NVM Invalid Error 103 Y Power Up Test Failure Error SM-EZMotion module Power Up Test failed 104 Y Following Error Amount of following error exceeded following error limit set in PowerTools Pro software. 105 N Travel Limit Plus Hardware Travel Limit Plus switch has activated, or Software Travel Limit. Plus position has been exceeded 106 N Travel Limit Minus Hardware Travel Limit Minus switch has activated, or Software Travel Limit Minus position has been exceeded 107 Y No Program Error SM-EZMotion module has no configuration loaded in it 108 Y Motion Trajectory Error Maximum allowable position change within one control loop update has been exceeded 109 Y Trajectory Update Overrun Error Control Loop processing time has taken longer than the user selected Trajectory Update Rate 120 Y File Corruption Error - Consult Factory Return to the Link Chart CTTG140 9 121 Y File Corruption Error - Consult Factory 122 Y File Corruption Error - Consult Factory 123 Y Program Error - Buffer Overrun 124 Y Program Error - Call Stack Overflow Too many Call Program" instructions have been processed without returning to original "calling" program " 125 Y File Corruption Error - Consult Factory 126 Y File Corruption Error - Consult Factory 127 Y Flash Error Loading from Flash Memory has failed 128 Y File Corruption Error - Consult Factory 129 Y Program

6 Error - Illegal Command User Program has processed an illegal command 130 Y File Corruption Error - Consult Factory 131 Y File Corruption Error - Consult Factory 132 Y File Corruption Error - Consult Factory 133 Y File Corruption Error - Consult Factory 134 Y File Corruption Error - Consult Factory 135 Y Program Error - Math Addition Overflow Math addition operation in user program has resulted in an overflow of the resultant parameter 136 Y Program Error - Math Divide By Zero Formula in user program causes a divide by zero 137 Y Program Error - Math Divide Operand Too Large 138 Y Program Error - Math Multiplication Normalization Failed Normalization of multiplication parameters in user program has failed 139 Y Program Error - Math Multiplication Operand Too Large 140 Y Program Error - Overflow 141 Y Program Error - Math Subtraction Overflow 142 Y Program Error - Math Stack Overflow User Program math process stack has overflown 143 Y File Corruption Error - Consult Factory 144 Y File Corruption Error - Consult Factory Return to the Link Chart Return to the Link Chart CTTG140 10 145 Y File Corruption Error - Consult Factory 146 Y File Corruption Error - Consult Factory 147 Y Program Error - Flash Memory Size Exceeded User configuration exceeds available flash memory size 148 Y Program Error - RAM Memory Size Exceeded User configuration exceeds available RAM memory size 153 Y File Corruption Error - Consult Factory 154 Y File Corruption Error - Consult Factory 155 Y File Corruption Error - Consult Factory 156 Y Program Error - Too Many Wait For Instructions No more than nine arguments in Wait for Instruction 157 Y File Corruption Error - Consult Factory 158 Y File Corruption Error - Consult Factory 159 Y File Corruption Error - Consult Factory 160 Y File Corruption Error - Consult Factory 161 Y File Corruption Error - Consult

7 Factory 162 Y File Corruption Error - Consult Factory 163 Y File Corruption Error - Consult Factory 164 Y File Corruption Error - Consult Factory 165 Y File Corruption Error - Consult Factory 166 Y Program Error - EZMotion Parameter Write Out of Range Value written to SM-EZMotion parameter in user program is out of range 171 Y Invalid Slot 1 Selection Option module selected for Slot 1 in PowerTools Pro file does not match actual module type fitted 172 Y Invalid Slot 2 Selection Option module selected for Slot 2 in PowerTools Pro file does not match actual module type fitted 173 Y Invalid Slot 3 Selection Option module selected for Slot 3 in PowerTools Pro file does not match actual module type fitted 174 Y File Corruption Error - Consult Factory 175 Y Module Output Overload SM-EZMotion module can only supply 20mA maximum total output current. If this fault occurs, the digital output device attached to the module outputs is drawing too much current.

8 Return to the Link Chart Return to the Link Chart CTTG140 11 For questions call Control Techniques Technical Support-USA at 716-774-1193 Grand Island, NY 14072 Return to the Link Chart