TSIO-550-B C E G CONTINENTAL AIRCRAFT ENGINE …

1 TSIO-550-B . C. E. G. CONTINENTAL AIRCRAFT ENGINE . PERMOLD SERIES ENGINE . INSTALLATION AND. OPERATION. MANUAL. Publication OI-18 FAA APPROVED. 2006 TELEDYNE CONTINENTAL MOTORS INCORPORATED NOV 2006. TM. Teledyne CONTINENTAL Motors, Inc. Supersedure Notice This manual revises information contained in TCM Form X30614, dated Oct 2005 to support TSIO-550 Permold series production engines. Previous editions are obsolete upon release of this manual. Effective Changes for this Manual Nov 2006. List of Effective Pages Document Title: TSIO-550 Permold Series ENGINE Installation and Operation Manual Publication Number: OI-18 Initial Publication Date: 29 Nov 2006. Page ..Change Page ..Change Page .. Change Change 1-1 thru 1-8 ..0. 2-1 thru 2-44 ..0. 3-1 thru 3-2 ..0. 4-1 thru 4-40 ..0. 5-1 thru 5-40 ..0. 6-1 thru 6-8.

2 0. 7-1thru 7-36 ..0. A-1 thru B-1 thru C-1 thru C-12 ..0. Published and printed in the by Teledyne CONTINENTAL Motors. Available exclusively from the publisher: Box 90, Mobile, AL 36601. Copyright 2006 by Teledyne CONTINENTAL Motors. All rights reserved. This material may not be reprinted, republished, broadcast, or otherwise altered without the publisher's written permission. This manual is provided without express, statutory, or implied warranties. The publisher will not be held liable for any damages caused by or alleged to be caused by use, misuse, abuse, or misinterpretation of the contents. Content is subject to change without notice. Other products and companies mentioned herein may be trademarks of the respective owners. ii TSIO-550 Permold Series ENGINE Installation and Operation Manual 29 November 2006.

3 TM. Teledyne CONTINENTAL Motors, Inc. Service Document and Technical References Service Documents and technical information cited in this edition of TCM's Installation and Operation Manual (OI-18) are listed in the chart below. Information relevant to this ENGINE series contained in these Service Documents has been incorporated in this manual. The full content of active TCM service documents is available on TCMLINK. Refer to Publication Access in Chapter 1 of this manual for TCMLINK details. Service Documents Incorporated in this Manual Service Document Subject Section Affected Chapter MHS-24, Ashless Dispersant Oil specifications Specifications and Chapter 2. Lubricating Oil Operating Limits MHS-24, Appendix Recommended Ashless Chapter 5. Dispersant Aviation ENGINE Oils MHS-27, ENGINE Break-in and Break-in and preservation oil Break-in Oil Chapter 2.

4 Preservation Oil specifications Chapter 5. M67-12, Overboost of Turbocharged Unscheduled Maintenance Inspections Chapter 5. Engines M88-10, Contaminated Fuels Unscheduled Maintenance Inspections Chapter 5. M88-9, Lightning Strikes Unscheduled Maintenance Inspections Chapter 5. M89-18, EGT Recommendations for Mixture Leaning ENGINE Operation Chapter 7. Standard Engines SIL93-11A, Service Document Format Service documents Publications Chapter 1. SIL93-15, General Practices for Standard Practices Standard Practices Appendix C. Installation of Lock Wire, Tab Washers, and Cotter Pins MSB94-8A, Magneto to ENGINE Timing ENGINE timing Maintenance and Chapter 5. Adjustments SB96-7C, Torque Limits Specific torque values Torque Values Appendix B. SB96-11A, Propeller Strikes and Inspections Propeller Strikes Chapter 5.

5 Hydraulic Lock Hydraulic Lock SIL97-1, Airworthiness Limitations Airworthiness Limitations Airworthiness Limitations Chapter 3. SID97-3C, Procedures And Fuel Flow Calibration Fuel System Operational Chapter 5. Specifications For Adjustment Of Check Teledyne CONTINENTAL Motors (TCM). Continuous Flow Fuel Injection Systems SIL98-9A, Time Between Overhaul ENGINE Specification and ENGINE Description Chapter 2. Periods Service Life Periodic Inspections Chapter 5. SIL99-1, ENGINE Preservation for Active ENGINE preservation and Placing an ENGINE in Chapter 6. and Stored AIRCRAFT returning an ENGINE to Service After Storage service after storage SIL99-2B, Current Listing of Sealants, Materials Throughout manual Chapter 2. Lubricants and Adhesives Authorized by Chapter 5. TCM. Chapter 6. TSIO-550 Permold Series ENGINE Installation and Operation Manual iii 29 November 2006.

6 TM. Teledyne CONTINENTAL Motors, Inc. Service Documents Incorporated in this Manual Service Document Subject Section Affected Chapter SB99-8, ENGINE Fuel Injection System Fuel Injection system ENGINE Installation Chapter 4. Preservation storage SIL03-1, Cold Weather Operation Preheating procedures ENGINE Operation in Chapter 7. ENGINE Preheating Extreme Cold and subsections SIL03-2, Currently Active Approved Spark plugs ENGINE Specifications and Chapter 2. Spark Plug Application Operating Limits SB05-2, Overspeed Limitations Unscheduled Maintenance Inspections Chapter 5. Chapter 7. SB05-7, TCM Position Tuned Fuel Scheduled maintenance, N/A N/A. Injection Nozzles Fuel Injection System Parts Replacement SB05-10, TSIO-550-B , C, and E Turbocharger fastener N/A N/A. Maintenance and Overhaul Revision torque SIL05-3, ENGINE Specification Numbers ENGINE Specifications ENGINE Description Chapter 2.

7 SB06-1A, Fuel System Fuel Nozzle Fuel Injection System Parts N/A N/A. Inspection and Replacement Replacement SIL06-3, Crankshaft Gear Retaining Parts replacement N/A N/A. Screw SIL642B, Manufacturing Number TCM (Bendix) Magneto N/A N/A. Interpretation Serial Numbers SB653, Hot Magneto Test ENGINE Operation ENGINE Shutdown Chapter 7. Service Bulletins Released After Publication TCM strives to provide clear, concise, and accurate information and instructions based on best known engineering data at the time of publication. Ongoing process improvements at TCM may change a specification or procedure after a manual is released. Service Documents, defined in Chapter 1, expedite customer notification and serve as the prevailing instruction over conflicting information until the new information is incorporated in the manual text.

8 Such bulletins are part of TCM's Instructions for Continued Airworthiness. As bulletins are received, note the bulletin number, title, and applicable section affected by the bulletin in the blank cells below and insert a copy of the Service Bulletin behind the last page of this section. The following bulletins, released after this manual, affect and supplement the procedures herein. When performing procedures affected by the bulletins, review the bulletin content prior to commencing the task to ensure completion using the most current information and methods. TCM recommends placing a note at the beginning of the affected section in the manual as a reminder to review the service document. iv TSIO-550 Permold Series ENGINE Installation and Operation Manual 29 November 2006. TM. Teledyne CONTINENTAL Motors, Inc.

9 Mandatory and Critical Service Bulletins Published After this Manual Document Number Title Affected Section(s) in this Manual Other Service Documents Published After This Manual Document Number Title Affected Section(s) in this Manual TSIO-550 Permold Series ENGINE Installation and Operation Manual v 29 November 2006. TM. Teledyne CONTINENTAL Motors, Inc. PREFACE. Teledyne CONTINENTAL Motors (TCM) provides Instructions for Continued Airworthiness based on the design, testing, and certification of engines and parts for which TCM is the holder of the Type Certificate (TC) or Parts Manufacturing Approval (PMA) issued by the Federal Aviation Administration (FAA). Instructions in TCM manuals, which include maintenance, repair limits, overhaul, and installation, are applicable only to engines and parts supplied by TCM.

10 This manual, the Maintenance and Overhaul Manual, applicable service documents, and other related publications constitute the Instructions for Continued Airworthiness (ICAs) prepared by TCM and approved by the FAA. Pursuant to Federal Aviation Regulation (FAR) , each person performing maintenance, alteration, or preventive maintenance on the ENGINE or accessories must use methods, techniques, and practices prescribed in the ICAs or other methods, techniques, and practices acceptable to the Administrator. Except for FAR part authorized owner maintenance, TCM ICAs are written for exclusive use by FAA (or equivalent authority) licensed mechanics or FAA (or equivalent authority) certified repair center employees working under the supervision of an FAA. licensed mechanic. Information and instructions contained in this manual anticipate the user possesses and applies the knowledge, training, and experience commensurate with the requirements to meet the prerequisite FAA license and certification requirements.