Turbo Air 2000 Centrifugal Compressor

1 C o m p r e s s i o n s y s t e m sTurbo Air 2000 Centrifugal Compressor Oil-Free AirC o m p r e s s i o n s y s t e m sOver time, the energy required to power a compressed air system is the largest cost associated with a Compressor , particularly in today s fluctuating energy markets. That is why, to determine the best return on your investment over the life cycle of a Compressor , it is important to consider the initial investment, energy and the chart demonstrates, the Turbo Air 2000 provides the lowest total life cycle cost of any Compressor , including dry screw, variable speed drive (VSD) screw, and other Centrifugal compressors.

2 Keep in mind, VSD manufacturers often tout energy savings with unrealistic turndowns, in excess of 50%. At this point, you would be better off purchasing a smaller Compressor and reducing your initial investment. Also, as screw compressors wear out, energy consumption to other machines of similar capacity, Turbo Air 2000 compressors are the most efficient oil-free compressors at full load, part load, and no load. The power savings delivered can significantly speed up the payback on your initial investment and the savings continue to build the more you use the Turbo Air i f e Cy C l e Co S t Co M Pa r iS o n o V e r 1 0 y e a rS o P e r at i o n 8 0 % l o a d e d120%100%80%60%40%20%0%M A I N T E N A N C EI N V E S T M E N TE N E R G YC o M Pr eS Si o nS y S t eM SO T H E RC E N T R I F U G A LV S D S C R E WD RY S C R E Wo i l -f r e e a i r Prevents oil contamination of your system Removes the potential for com-pressed air pipeline fires caused by oil carryover

3 Eliminates costly waste disposal problems associated with oil-laden condensate Eliminates the expense and associ-ated maintenance requirements of oil removal filters, since no oil enters the compressed air stream in the compressorS i M Pl e i n S ta l l at i o n Complete package including aftercooler, controls, motor, and lubrication system Minimum number of external connections Compact design requires minimum floor space Package starter options available in full voltage, WYE-Delta or solid state configurations Packaged discharge check valve to eliminate costly field installation Meets OSHA s sound level require-ments without sound enclosuree a S y o Pe r at i o n The new Maestro Suite of Controls offers three models with one that is sure to be in tune with the needs of your application.

4 Whichever model you choose, Maestro provides the Compressor industry's most advanced control system to improve efficiency and save energy dollars Easy-to-use, totally automatic operationH i gH r e l i a b i l i t y Thrust loads absorbed at low speed No wearing parts Non-contact air and oil seals Stainless steel compression elements Conservative high-quality gear design Unlimited life pinion bearing designe a S y M a i n t e n a nC e No wearing parts requiring period-ic changes or replacement in the compression elements No oil removal filters to clean Accessible horizontally-split gear box for quick inspection Intercooler and aftercooler bundles are easily removed for cleaning Water in the tube design inter-coolers

5 And aftercooler allows for simple mechanical cleaning Maintenance free dry couplingl o w eS t C oS t o Pe r at i o n True unloading capability. Energy savings and increased uptime translate to minimum operating life cycle costs Excellent part-load efficiencies for any operating load No sliding or rubbing parts in the compression process causing wear and thereby efficiency losswhy Compression Systems?lowest Compressor operating Cycle Costt y P i C a l P e r f o rM a nC e C u rV e f o r 2 2 4 K w / 8 . 6 b a r. g 3 0 0 H P / 1 2 5 P Si g308295281268255241174145116875829 HPPSIGV aned Diffusers Matching diffusers for superior Advanced design combines the best features of a semi-radial backward leaning He M o S t e f f iC i e n t Pa C Ka g e aVa i l a b l e Easy, low cost installation and operation.

6 Includes control center, built-in aftercooler and packaged check Motor Sizes Available: 93-260 KW/125-350 HPCompressor Discharge Pressure Ranges: 5-10 BARG/50-150 psigCompressor Flow Ranges: m3/min/505-1700 CFMC ompressor Weight: 3400 kg/7500 lbs Typical (Motor Dependent)b a S i C i n S ta l l at i o n a r r a n g eM e n t2522 mm/99 inches1446 mm/57 inches1753 mm/69 inchesturbo air 2000 Centrifugal Compressors40% 1059 1236 1413 1589 1766 CFMt y P i C a l P & i dControl Center1 1/4" Pipe with FlexmasterCoupling Typ. 6 Places1st Stage intercoolerInletButterflyValveToControl CenterModulatingValve(Integral Silencer)8" FFCondensate Drain1/2" NPTC ondensate Drain1/2" NPTMMPOPIC/PPED ischargePressureConnectionCheckValveC/PS DVIVES tage 1 Stage 2 SDTITEC/PCondensate Drain1/2" NPT2nd Stage intercoolerStage ,Gm3/minHorizontal Split gear box Allows for easy access when the customer s maintenance policy requires periodic Pinion Bearing Design For unlimited life and operation at any DamperBearingOil SupplySeals Non-contact, non-wearing labyrinth air and oil seals.

7 No buffer air required for oil-free air. Eliminates the need for periodic replacement of carbon SealOil SealMaestro Series of advanced, programmable Compressor control systems The most efficient and reliable Compressor control starter options available. Full voltage, WYE-Delta, or solid contained, low pressure lubrication Water-in-tube intercooler and aftercooler bundles slide out for easy inspection and u b r iC at i o n S yS t eMC oM Pr eS Si o n S yS t eM S2-3 BARG, Nm3/mn (30-45 PSIG, 5-7 SCFM)Filtered Dry Air Supply by UserMist FilterAirEjectorLube Oil ReservoirOil CoolerRegulatorOil Sampling ValveFilterMixing ValveLI1" NPTFC onnectionsCheck ValveCheck ValveMain Oil PumpAuxiliary Oil Pump3/4" Drain PluggedTrapCheck Valve3/4" Vent3/8" NPTMB leedValvePinion bearings & gear Spraysbullgear bearings PIC/PPESDSDTITEC/PControl SystemsCameron's Compression Systems can provide the right control system engineered for your applications.

8 M a eS t r ot M S u i t e o f C o n t r o lSMaestro is the new suite of control systems from Compression Systems. The Maestro suite contains a model that is sure to be in tune with your needs. M a eS t r ot M l e g e n d Provides comprehensive control of your Centrifugal Compressor and can be configured to coordinate the operation of multiple compressors Maintain plant pressure to within bar/1-2 PSI, which allows overall pressure reduction to improve efficiency and reduce air leakage losses, saving energy dollarsM a eS t r ot M P l C Utilizes an open architecture Allen Bradley PLC which enables you to use off-the-shelf components that match other panels in your plant Available in three control methods.

9 Constant Pressure, Auto/Dual, and Mass FlowM a eS t r ot M e Z An economical control system for basic Compressor operation A standardized PLC solution with broad built-in capability designed for simplified useC oM Pr eS Si o n S yS t eM SC oM Pr eS Si o n S yS t eM SLocations to Serve You WorldwideH e a d q u a rt e rS16250 Port Northwest DriveHouston, TX 77041 USA Tel Fax a n u faC t ur i n g & e n g i n e e r i n g C e n t e r o f e xC e l l e nC e3101 Broadway Box 209 Buffalo, New York 14225-0209 USA Toll free: Fax a l eS o f f iC e Snorth america3070 Bristol Pike Suite 106 Bensalem, PA 19020 USA Tel Fax east/africaVia Cantu 8/1020092, Cinisello Balsamo (MI), ItalyTel PacificNo.

10 2 Gul Circle Jurong Industrial TownSingapore 629560 Tel A, Room 1701-1703 Chengjian PlazaNo. 18 Beitaipingzhuang Haidian DistrictBeijing 100088, ChinaTel americaAlameda Santos, 455 Conj. 212 ParaisoCEP 01419-0000 Sao Paulo, BrazilTel Cameron's Compression Systems strives for continuous improvement in all aspects of our business. Cameron's Compression Systems reserves the right to modify designs and specifications without notice or obligation. Nothing contained in this brochure is intended to extend any type of warranty, expressed or implied. 2007 Cameron International Corporation | Compression Systems Division | 1/07 Printed in USA