TURNING INSERTS B - KYOCERA Precision Tools, Inc.

1 B1 TURNING INSERTSB1 - B42 TURNING insert IDENTIFICATION SYSTEMB2 ADVANTAGES OF POLISHED INSERTSB3 CHIPBREAKER SELECTIONB4 - B6 insert COLORSB6 BHOW TO READ insert PAGESB7 - B8 CERMET / COATED CARBIDE / CARBIDE LINEUPB8 - B42 POSITIVE TURNING INSERTSCC ..80 DiamondB8CP ..80 DiamondB13DC ..55 DiamondB15DP ..55 DiamondB21JC ..70 DiamondB22TB ..60 TriangleB23TC ..60 TriangleB23TP ..60 TriangleB25VB ..35 DiamondB28VC ..35 DiamondB30VP ..35 DiamondB31WB ..80 TrigonB33WP ..80 TrigonB34 BACK TURNING INSERTSTKFBB35 TKFB-GQ ChipbreakerB36 ABS15 / ABW15 / ABW23B37 NEGATIVE TURNING INSERTSS mall Double-Sided ToolsB38(Sharp Edge / Polished)B41 SOLID TIP-BARSB42B2 JTHREADINGLSOLID END MILLSMMILLINGPSPARE PARTSRTECHNICALTINDEXETURNINGGGROOVINGBI NSERTSHCUT-OFFCCBN & us online at Expressed as edge length for ISO.

2 ANSI expresses the inscribed circle diameter in inches. When a minus tolerance is specified for the corner-R(r ) Example of a specified corner-R in the drawing If a minus tolerance is specified for the corner-R(r ) as shown in the , using an insert with corner-R(r ) = " may result in larger radius than specified. Use an insert the corner of which R(r ) has a minus tolerance. Positive insert Identification System ( of (8) Manufacturer's Option)C C C C M M T T 06 2 02 15 02 05 GK GK SymbolInsertTTriangleC80 RhombicD55 RhombicJ70 RhombicV35 RhombicW80 TrigonShown angle stands for acute angle for rhombic and parallelogram INSERTS . Shape SymbolSymbol(Class)ToleranceCorner SizeANSI( inch)ISO( mm)ANSI( inch)ISO( mm)ANSI( inch)ISO( mm) ~ ~ ~ ~ insert 's periphery is as difference depends on size and shape of insert Tolerance Symbol Edge Length Symbol (ISO) Size(mm) Size (ANSI) Size(inch) Manufacturer'sOptionHand Symbol,Chipbreaker,Symbol, Etc Thickness SymbolISOANSIT hickness(mm)SymbolThickness(inch) displayed as the distance between bottom surface and highest point on cutting edge.

3 Corner-R(r ) SymbolISOANSIC orner-R(r )(mm)SymbolCorner-R(r )(inch)SymbolSharp ShapeChipbreakerInsertAYesWith HoleNoMOne SideGTwo SidesWWith Hole and One Countersink40 ~60 One SideNoTOne SideUWith Hole and One Countersink40 ~60 Two SidesTwo SidesBWith Hole and One Countersink70 ~90 One SideNoHOne Side Hole / Chipbreaker SymbolSymbolRelief AngleB5 C7 N0 P11 Relief Angle SymbolISO(metric)ANSI(inch)Sharp edgeCorner-R(r ) for Minus ToleranceChipbreakersMirror-Finish InsertsCCGT21502M F P - GFChipbreakersInsert HandHoned EdgeCorner-R(r ) for Minus ToleranceCCGT21502M E R - UINSERT IDENTIFICATION SYSTEMB3 JTHREADINGLSOLID END MILLSMMILLINGPSPARE PARTSRTECHNICALTINDEXETURNINGGGROOVINGBI NSERTSHCUT-OFFCCBN & us online at Reduced micro chipping during edge grounding Less adhesion Long tool life Features of insert with tolerance symbol E Class High Quality Ground + "E" Class High Precision ( insert descriptions ending with "SF")1) Improved Smoothness Better adhesion resistance due to smooth chip flow.

4 Polished INSERTS achieve high performance especially in stainless steel and aluminum ) Polished INSERTS improve surface smoothness Surface Finish Comparison of Workpiece3) Chip Shape Comparison of Polished Vs. Non-Polished Surface Finish of Workpiece Advantages of "Super Fine" Polish ( insert Rake Face) EffectsNon-PolishedPolishedNot PolishedPolishedInsert Edge Before CuttingInsert Edge After mRaAdhesion66 m83 m66 m83 mRaLess adhesionCutting ConditionWorkpiece Material: 304 Steel ( 6 Bar material)Vc=175sfm, , f = , Wet DCGT32505MF-GF (Non-Polished) DCGT32505 MFP-GF (Polished) Surface Finish of WorkpieceCutting TimeNon-Polished insert (MF-GF)Polished insert (MFP-GF)During Initial CuttingAfter 60 Minutes of mRaFractureINSERT FEATURESB4 JTHREADINGLSOLID END MILLSMMILLINGPSPARE PARTSRTECHNICALTINDEXETURNINGGGROOVINGBI NSERTSHCUT-OFFCCBN & us online at SteelMolded Chipbreaker1 Minute for minute ( to ) chip control at finishing.

5 Applicable to sticky material like low carbon steel, pipe located close to ridge line of cutting edge on corner. Chips fragmented in small pieces in cutting of small chip evacuation at wide range by breaker dot and wide chip cutting over a wide range of conditions by using the optimum chipbreaker width according to the cutting purpose chipbreaker for medium cutting without hand for two direction cutting on automatic chip control range and sharp cutting performance. Suitable for low carbon steel and sticky (without Symbol)Strong edge chipbreaker for medium cutting chip control range and sharp cutting for low carbon steel and sticky Smart Dot structure is applicable to a wide range of feed rates in steel finishing. Smooth taper cutting edge reduces cutting Chipbreaker Range ( indicates radial depth per side of the workpiece)CHIPBREAKER SELECTION (POSITIVE INSERTS )B5 JTHREADINGLSOLID END MILLSMMILLINGPSPARE PARTSRTECHNICALTINDEXETURNINGGGROOVINGBI NSERTSHCUT-OFFCCBN & us online at Steel Steel / Stainless Steel (for Negative Small Parts Machining)Ground Chipbreaker - Positive1 Low FeedJSlant chipbreaker width and chip control at various (Without Indication)Good chip control at finishing to light cutting with low cutting FeedUGood chip control at low feed rate and varied with low cutting force.

6 Suitable for automatic cutting performance and good surface chip control at finishing to light cutting with low cutting cutting performance and small curled : Mirror Finish-SK: HoningFor finishing to medium machining with automatic Edge / Polished: Sharp Cutting. Smooth chipbreaker geometry improves chip flow with less adhesion. Large curled medium to high feed with automatic lathes (when cutting medium to large diameter workpieces).Sharp Edge / Polished: Sharp Cutting. Smooth chipbreaker geometry improves chip flow with less adhesion. Large curled chips. How to Select ChipbreakersAdvantagesApplicationChipbre aker nameChip control("G" class / sharp edge)Minute Depths of CutCFSmall Depths of CutGFMedium to high feedGQHigh Precision (Ground Chipbreaker)Small diameter parts with less rigidityU (USF)Improved chip control in various Depths of CutJ (JSF)FinishingF (FSF), Lead (Without Symbol)Sub ChipbreakerLower cutting resistance, improved adhesion resistanceCKApplicable Chipbreaker Range ( indicates radius)CHIPBREAKER SELECTION (POSITIVE INSERTS )B6 JTHREADINGLSOLID END MILLSMMILLINGPSPARE PARTSRTECHNICALTINDEXETURNINGGGROOVINGBI NSERTSHCUT-OFFCCBN & us online at MEGACOAT NANO (PVD Coated Carbide)

7 CarbideGradesMEGACOAT NANOPR1425PR1510PR1525 insert ColorGradesCarbideGW15GW25KW10SW05 insert Color CBN and ColorCBN and PCD Cermet, MEGACOAT Cermet, and PVD Coated CermetGradesCermetMEGACOAT NANO CermetMEGACOATC ermetPVDC ermetTN620TN6010TN6020TN60TN100 MTC40 NTC60 MPV720PV7005PV7010PV7025PV7040PV7020PV90 insert Color MEGACOAT (PVD Coated Carbide)GradesMEGACOATPR1210PR1215PR1225 PR1230PR1305PR1310PR1325 insert Color CVD Coated Carbide and PVD Coated Carbide insert ColorGradesCVDC oated CarbidePVDC oated CarbideCA510CA515 CA525CA530CA55 SeriesCA65 SeriesPR930PR1005PR1025PR1115PR1125 insert Color Stainless Steel Applicable Chipbreaker Range ( indicates radius) Aluminum & Non-ferrous MetalsAH Chipbreaker Applicable Chipbreaker Range ( indicates radius)FinishingMQGood chip evacuation at internal TURNING .

8 Small curled chips. Prevents chip entanglement with toolholder and stabilizes surface chip groove and good chip control with low cutting surface reduces rake angle, smooth chip flow and less edge and good surface SELECTION (POSITIVE INSERTS )B7 JTHREADINGLSOLID END MILLSMMILLINGPSPARE PARTSRTECHNICALTINDEXETURNINGGGROOVINGBI NSERTSHCUT-OFFCCBN & us online at How to Read " TURNING INSERTS " PagesInsert ShapeApplicable Toolholderand Cross Reference PageApplicable Chipbreaker Map of usage Interruption / 1st Choice Interruption / 2nd Choice Light Interruption / 1st Choice Light Interruption / 2nd Choice Continuous / 1st Choice Continuous / 2nd Choice(In case hardness is under 45 HRC)Recommended grades for each applications are shown here. Refer below on how to read the "Indexable TURNING INSERTS " tables Section C contains similar ChipbreakerRange Unit AmountsAvailable Stock StatusInsert Corner-R(r ) INSERTS ' ISO Classification of Usage(Workpiece materials are written on the right side) insert DimensionsInsert Grades(Red Fonts Are New Grades) insert DescriptionApplicationInsert Appearance ImageRef.

9 Page B6 for insert TO READ insert PAGESB8 : Stock : Stock (R-hand Only) : Stock (L-hand Only) : World Express (Shipping: 7-10 Business Days) : World Express (R-hand Only) : World Express (L-hand Only) INSERTS sold in 10 piece END MILLSMMILLINGPSPARE PARTSRTECHNICALTINDEXETURNINGGGROOVINGBI NSERTSHCUT-OFFCCBN & PCDFBORINGAGRADESU sage ClassificationP Free-Cutting Steel Carbon/Alloy Steel Interruption / 1st Choice Interruption / 2nd Choice Light Interruption / 1st Choice Light Interruption / 2nd Choice Continuous / 1st Choice Continuous / 2nd Choice(Hardness Under 45 HRC)M Stainless SteelKGray Cast IronNodular Cast IronNNon-ferrous MetalsS Heat-Resistant AlloysTitanium AlloyHHard materialsANSIPart NumberISOPart NumberCornerRadius(in)r CermetMEGACOATC ermetPVD CermetCVD Coated CarbideMEGACOAT /MEGACOAT NANOPVD CoatedCarbideCarbideToolholderPageChipbr eakerRangeTN620TN6010TN6020TN60PV720PV70 10PV7025PV90CA510CA515CA525CA530CA5505CA 5515CA5525CA5535CA6515CA6525PR1425PR1225 PR1305PR1310PR1325PR930PR1005PR1025PR112 5KW10SW05 Micro FinishingSharp EdgeCCGT110902M-CF030101M-CF< F18 F391110905M-CF030102M-CF< CCGT141102M-CF040101M-CF< 141105M-CF040102M-CF< Micro FinishingSharp Edge / PolishedCCGT110902MP-CF030101MP-CF< 110905MP-CF030102MP-CF< CCGT141102MP-CF040101MP-CF< 141105MP-CF040102MP-CF< FinishingSharp EdgeCCGT21502MF-GF060201MF-GF< Reference Table on B921505MF-GF060202MF-GF< CCGT32502MF-GF09T301MF-GF< 32505MF-GF09T302MF-GF< 3251MF-GF09T304MF-GF<1/64 FinishingSharp Edge / PolishedCCGT21502 MFP-GF060201 MFP-GF<

10 21505 MFP-GF060202 MFP-GF< 2151 MFP-GF060204 MFP-GF<1/64 CCGT32502 MFP-GF09T301 MFP-GF< 32505 MFP-GF09T302 MFP-GF< 3251 MFP-GF09T304 MFP-GF<1/64 FinishingSharp Edge / PolishedCCGT21502 MFP-SK060201 MFP-SK< 221505 MFP-SK060202 MFP-SK< 2151 MFP-SK060204 MFP-SK<1/64 CCGT32502 MFP-SK09T301 MFP-SK< 32505 MFP-SK09T302 MFP-SK< 3251 MFP-SK09T304 MFP-SK<1/64 FinishingSharp Edge / PolishedCCGT21502MP-CK060201MP-CK< 21505MP-CK060202MP-CK< CCGT32502MP-CK09T301MP-CK< 32505MP-CK09T302MP-CK< Finishing-MediumSharp EdgeCCGT21502MF-GQ060201MF-GQ< 121505MF-GQ060202MF-GQ< 2151MF-GQ060204MF-GQ<1/64 CCGT32502MF-GQ09T301MF-GQ< 32505MF-GQ09T302MF-GQ< 3251MF-GQ09T304MF-GQ<1/64 How to read this page B7(in)Part NumberAT d CC_215_1/43 CC_325_3/85 (in)Part NumberAT d insert whose corner R(r ) dimension expressed with less than sign ( < , < , < etc.)