UCM 1 – 3.5 OWNERS MANUAL

1 1732 St. Johns Bluff Road, Jacksonville Florida 32246 Phone 904-642-8555 Fax: and Parts Dept. Mon-Fri 8-5 1 MANUALT hank you for purchasing a new generator from NextGeneration Power Engineering use brand name components such as Kubota engines, Stamford NewageMarkon generator ends and other high quality components so that ourcompact design will fit small record your serial number here for future reference:Kubota engine model number:_____Kubota engine SERIAL number_____Date of Purchase_____Dealer Name: _____**This MANUAL is a general installation guide only**If in doubt, it is always recommended to consult or hire an SAFETY PRECAUTIONSP lease read the entire OWNERS MANUAL before attemptingto install or run your generator set.

2 Safe and properoperation can only be achieved by following theinstallation, operating and maintenance directions laidout for you in this MANUAL . Electric shock can cause severe injury, burns ordeath. Always have qualified electrical servicemendo any connection and service work to avoid anypossible danger of electrical shock or damage toother electrical equipment on board. Never performelectrical work when the Gen-set is running. Frequently inspect all power cables and wiring,initially for proper gauge and connection and laterfor signs of fraying or deterioration. Remember touse extra caution when handling any electricalequipment as neglect, misuse or deterioration cancause dangerous or deadly electrical shock orinjury.

3 NEVER operate the generator set with any guards orcovers removed. Engine must be completely stopped and fully cooleddown before any maintenance or service can beperformed. Hot coolant in an engine is underpressure. Wear eye protection when performingwork on cooling systems. Children and pets should be kept away from thegenerator set at all times. Loose parts falling intoa running engine can be potentially dangerous. Never clean your generator set with runningwater, unit should only be cleaned when the unit isstopped with a damp rag on outside surfaces only. Disconnect battery from Gen-set before performingmaintenance and service procedures. Always weareye and hand protection while working near or withbatteries.

4 Batteries contain acid and are known toexplode. Inhalation of exhaust gas can cause personal injuryand or death. Make sure adequate ventilation isprovided when running any engine in a confinedarea. Fuel and fumes can be deadly, do not smoke aroundfuel or while fueling. Always shut off engines whilefueling the vessel. As well as following thedirections given in this OWNERS MANUAL allinstallations should follow the recommendations of: American Boat and Yacht Council National Fire Protection Association Coast Guard RegulationsCAUTIONU nless your Gen-Set has been specifically ordered and built as an ignition protectioncertified unit, this set must not be installed in gasoline powered vessels, or where anyflammable or explosive gases are present.

5 If your unit is ignition protection certified,there will be a decal on the starter indicating that the unit is protected. If you have anydoubt, please call Next generation Power at 904-642-855553Do s: READ SAFETY INSTRUCTIONS AND ALL OTHER CHAPTERS INTHIS MANUAL Allow 500 hours of exercise workload to break in the newengine. (60-85% load is recommended) Regular maintenance of fluids and filters. Oil & filters arecheap, engines are not. Keep fluids filled to their proper levels. Oil that is down 1/3quart is too low! Periodic inspection of wires, hoses, and belts for abrasion orwear. Keep your gen-set clean from salt, dirt, oil, fuel and generaldebris Replace worn hoses and belts immediately.

6 Do not wait forbreakage. Use proper mix of anti-freeze coolant NOT to exceed 45%ethylene glycol. Keep a maintenance journal to record routine service intervals Use proper replacement parts as noted in this OWNERS MANUAL Ensure that fuel tanks on vessel remain at least 1/3 full toprevent air intake of the generator fuel system. Generally keep gen-set loads between 50-90% as much aspossible Use the glow plug for 10 seconds before starting the t s: DO NOT start the generator under an electrical load. Turn OFFall air conditioners, stove top elements, microwaves starting the set. You may resume appliance load afterthe engine is running. DO NOT overload the gen-set by turning on too manyappliances at the same time.

7 Calculate your appliance wattageconsumption to stay within the generator output limits orbudget between electric appliances back and forth ifnecessary. Heat loads are big users of power. Check yourappliance labels for power requirement s and DON T s4 DO NOT USE ETHER-YOU WILL RUIN THE ENGINE ANDVOID THE WARRANTY. DO NOT immerse the generator in water , oil or cleaningmaterials DO NOT operate the gen-set without an air filtercartridge DO NOT use synthetic oil until at least 500 hours ofengine break in under a good load is complete. DO NOT adjust throttle speed linkage. The frequencyof the generator Hz is factory set to correspond withproper engine RPM and the pulley drive or raising the engine speed will cause drasticvoltage output changes that can damage appliances.

8 DO NOT attempt any repairs unless you are a qualifiedtechnician DO NOT allow any storage of containers, fuel, tools, around the generator set during operation. DO NOT leave genset in a state of dirty condition. Fueland grease may cause premature wear of rubberengine mounts. Debris should be vacuumed or blownout with compressed air and periodically cleaned witha mild degreaser and very light water mist. (Avoidwater in the generator windings) DO NOT hold the glow plug in for more than 10-15seconds. If you hold it in longer, you will burn out theglow plug. DO NOT authorize any warranty repair work by third partyrepair facilities unless first obtaining consultation andapproval by Next Generation Power Engineering repair bills will be s and DON T s (Continued)5 GENERAL SAFETY 3Do s and Don 4-5 UCM 7-8 General Layout Front 9 General Layout Side View / Belt Side 11 Selecting a 14 Sound 15 NextGen Sound Proof 16 Fuel 17 Cooling 18 Exhaust 19 Vernalift 22-25 Initial Start Up 30 UCM 31 Electrical Wiring , water -cooled 4 cycle engine# Of & Stroke (in.)

9 X (cu. In.).. net Intermittent (HP/rpm)..7/2800 Combustion :1 Fuel Injection Pump mini typeNozzle throttle typeCooling water Heat ExchangerLubricating Lubricating by Trochoid #2 Diesel or equivalentLubricating Better than API service CC classFresh water QuartLubricating Oil QuartMeasurement (L x W x H)..28 x 15 x 15 Dry Weight (Lbs.)..160 Volt BatteryCharging Line Fuel Return Line Raw water Exhaust _ Output or 3500 UCM SPECIFICATIONS760 Hz KVA Hz KVA Frequency + 5%Recommended Battery or LargerTotal Air CFMFuel Pump Lift FeetWater Pump Lift FeetCooling water Gal. Per/MinFuel Consumption.

10 40 Consumption .20 SPECIFICATIONS (Con t)8 FIGURE 1 Air FilterReplaceable ZincCleanable oil filter screenOil Drain Hose225 WaterFill / Check5/16 FuelInletDipstickRelaysRun SolenoidFuel PumpOil Pressure SwitchAC Main BreakerControl HarnessTerminal StripRaw water InletImpeller Raw water PumpCapacitorGENERAL LAYOUT FRONT VIEW9 FIGURE 2 GENERAL LAYOUT - side view1 _ DiameterExhaust_ DiameterFuel ReturnCoolantDrainGlow Plug5/16 FuelSupply InletFIGURE 3 GENERAL LAYOUT - Belt side viewExhaustMounting FlangeTaper BushingPulleyMountingPlate Page10 Fuel pumpDIMENSIONS114 9 3 _ 3 15 15 1/2 28 6 14 8 The following factors should be considered beforeselecting the location where your Gen-set will TO LIVING QUARTERS If several locations