UDC 2300 Universal Digital Controller User Manual

1 Sensing and ControlUDC 2300 Universal Digital ControllerUser Manual51-52-25-83D4/00iiUDC2300 Universal Digital Controller user Manual4/00 Notices and TrademarksCopyright 2000 by HoneywellRelease D April, 2000 Warranty/RemedyHoneywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your localsales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywellwill repair or replace without charge those items it finds defective. The foregoing is Buyer s sole remedy and is in lieu of allother warranties, expressed or implied, including those of merchantability and fitness for a particular may change without notice.

2 The information we supply is believed to be accurate and reliable as of thisprinting. However, we assume no responsibility for its we provide application assistance personally, through our literature and the Honeywell web site, it is up to thecustomer to determine the suitability of the product in the and ControlHoneywell11 West Spring StreetFreeport, IL 61032 udc2300 is a registered trademark of HoneywellOther brand or product names are trademarks of their respective Universal Digital Controller user Manualiii About This DocumentAbstractThis document provides descriptions and procedures for the Installation, Configuration, Operation.

3 And Troubleshooting ofyour udc2300 Controller . For a full udc2300 product Manual , request document number Wide WebThe following lists Honeywell s World Wide Web sites that will be of interest to our OrganizationWWW Address (URL) and us by telephone at the numbers listed NumberUnited States and CanadaHoneywell1-800-423-9883 Tech. Support1-888-423-9883Q&A Faxback(TACFACS)1-800-525-7439 ServiceAsia PacificHoneywell Asia PacificHong Kong(852) 2829-8298 EuropeHoneywell PACE, Brussels, Belgium[32-2] 728-2111 Latin AmericaHoneywell, Sunrise, Florida (954) 845-2600ivUDC2300 Universal Digital Controller user Manual4/00 Symbol DefinitionsThe following table lists those symbols used in this document to denote certain CAUTION symbol on the equipment refers the user to the Product Manual foradditional information.

4 This symbol appears next to required information in INJURY: Risk of electrical shock. This symbol warns the user of apotential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, Vpeak, or 60 VDC may be accessible. Failure to comply with theseinstructions could result in death or serious , Electrostatic Discharge (ESD) hazards. Observe precautions forhandling electrostatic sensitive devicesProtective Earth (PE) terminal. Provided for connection of the protective earth (greenor green/yellow) supply system earth terminal. Used for non-safety purposes such as noise immunityimprovement.

5 NOTE: This connection shall be bonded to protective earth at thesource of supply in accordance with national local electrical code Ground. Functional earth connection. NOTE: This connection shall be bondedto Protective earth at the source of supply in accordance with national and localelectrical code Ground. Identifies a connection to the chassis or frame of the equipmentshall be bonded to Protective Earth at the source of supply in accordance withnational and local electrical code Universal Digital Controller user ManualvContents1 INTRODUCTION .. CE Conformity (Europe).

6 Preliminary Checks .. Control and Alarm Relay Contact Information .. Mounting .. Wiring .. Wiring the Controller .. Initial Operator Interface and Key Functions .. 183 CONFIGURATION .. Configuration Procedure .. Timer Set Up Tuning Set Up Group .. SP Ramp Set Up Accutune Set Up Group .. Algorithm Set Up Input 1 Set Up Group .. Input 2 Set Up Group .. Control Set Up Group .. Options Set Up Communications Set Up Group .. Alarms Set Up 374 OPERATION .. Powering Up the Controller .

7 Monitoring Your Controller .. Single Display Functionality .. Start Up Procedure for Operation .. 44viUDC2300 Universal Digital Controller user Manual4 Timer .. Accutune Fuzzy Overshoot Using Two Sets of Tuning Constants .. Alarms .. Three Position Step Control Algorithm .. Setting a Failsafe Output Value for Restart After a Power Setting Failsafe Mode .. Entering a Security Code .. Lockout Background Restore Factory Calibration .. 575 SETPOINT RATE/RAMP/PROGRAM OPERATION .. Setpoint Rate .. Setpoint Ramp.

8 Setpoint Ramp/Soak 616 APPENDIX A - ENVIRONMENTAL AND OPERATING CONDITIONS .. 677 APPENDIX B - MODEL SELECTION GUIDE .. 698 APPENDIX C - CONFIGURATION RECORD SHEET .. 714/00 udc2300 Universal Digital Controller user ManualviiTablesTable 2-1 Preliminary Checks _____ 3 Table 2-2 Control Relay Contact Information _____ 6 Table 2-3 Alarm Relay Contact Information _____ 6 Table 2-4 Mounting Procedure _____ 8 Table 2-5 Permissible Wiring Bundling _____ 10 Table 2-6 Universal Output Functionality and Restrictions _____ 10 Table 3-1 Configuration Procedure _____ 21 Table 3-2 TIMER Group (Numeric Code 100) Function Prompts _____ 22 Table 3-3 TUNING Group (Numeric Code 200)

9 Function Prompts _____ 23 Table 3-4 SPRAMP Group (Numeric Code 300) Function Prompts _____ 25 Table 3-5 ATUNE Group (Numeric Code 400) Function Prompts_____ 27 Table 3-6 ALGOR Group (Numeric Code 500) Function Prompts _____ 28 Table 3-7 INPUT1 Group (Numeric Code 600) Function Prompts _____ 29 Table 3-8 INPUT2 Group (Numeric Code 700) Function Prompts _____ 31 Table 3-9 CONTRL Group (Numeric Code 800) Function Prompts _____ 32 Table 3-10 Options Group (Numeric Code 900) Function Prompts _____ 34 Table 3-11 Communications Group (Numeric Code 1000) _____ 35 Table 3-12 ALARMS Group (Numeric Code 1100)

10 Function Prompts _____ 37 Table 4-1 Annunciators _____ 39 Table 4-2 Lower Display Key Parameter Prompts_____ 40 Table 4-3 Error Messages _____ 41 Table 4-4 Single Display Parameters _____ 43 Table 4-5 Procedure for Starting Up the Controller _____ 44 Table 4-6 Procedure for Switching Between Setpoints _____ 45 Table 4-7 Set Up Procedure _____ 48 Table 4-8 Procedure for Switching PID SETS from the Keyboard _____ 48 Table 4-9 Procedure for Displaying Alarm Setpoints_____ 49 Table 4-10 Procedure for Displaying 3 Pstep Motor Position _____ 50 Table 4-11 Procedure for Setting a Failsafe Value _____ 51 Table 4-12 Procedure for Setting a Failsafe Mode _____ 52 Table 4-13 Procedure to Enter a Security Code _____ 53 Table 4-14 Background Tests _____ 55 Table 4-15 Restore Factory Calibration_____ 57 Table 5-1 Running A Setpoint Ramp _____ 60 Table 5-2 Program Contents _____ 62 Table 5-3 Run/Monitor Functions _____ 66viiiUDC2300 Universal Digital Controller user Manual4/00 FiguresFigure 1-1 udc2300 Operator Interface _____ 1 Figure 2-1 Jumper Placements _____ 5 Figure 2-2 Mounting Dimensions (not to scale)