Ultra-Seal is a range of flanged, free floating (seat ...

1 Ultra-Seal ball ValvesTyco reserves the right to change the contents without noticeHDLDS-0002-EN-0501 Ultra-Seal is a range of flanged , free floating (seatsupported) ball valves , available in both reduced andfull bore designs, incorporating a top mounting flangeto ISO 5211 One piece body construction for compactsize, minimum weight and leak elimination. floating ball design for superior, bi-directional shut-off. Flexing seat ring design for superior shut-off across the range of pressures and forminimum operating torque. High integrity stem seal minimises thepotential for atmospheric leakage. Corrosion resistant trim. Standard valvesincorporate balls and stems of stainlesssteel for long service life.

2 Fire test certified. All sizes and pressureratings are covered by approvedcertification. Anti-static design. Blow-out proof stem design. Reduced and full bore. Cavity pressure relief to upstream in eventof thermal expansion. Direct upstream cavity relief for volatilefluids. Cryogenic service and testing design typesThere are two separate design types withinthe Ultra-Seal range , depending upon thevalve 110 Reduced bore 1/2 - 2 (DN15-50)Full bore 1/2 - 11/2 (DN15-40)Series 200 Reduced bore 3 - 16 (DN80-400)Full bore 2 - 14 (DN50-350)Model numberingIndividual model numbers are derived froma combination of the:Design Series Number(110, 200)Design Pressure Class(150, 300, 600) Body Design Type (Full or ReducedBore - F/R)Model 215 RSeries 200 Class 150 Reduced BoreModel 130 FSeries 110 Class 300 Full ball ValvesTyco reserves the right to change the contents without noticepage 2 Notes1.

3 Long and short patterns available (seetables below).2. Conformity to API 6D is limited to all Class150 valves and Class 300 up to 6 (DN150)Full These specifications are in Project formonly, at the time of producing this Materials of construction conform to therequirement of NACE Standard MR0103 -2003. Compliance with NACE MR 0175 /ISO 15156 on orientation of a gearbox is as followsNotesThese tables identify the standard face to facelength of Ultra-Seal ball valves . Alternativepattern lengths are available on specificationsDesign EN 1983(3)API 608/API 6D(2)BS 5351 ASME/ANSI to Face(1)BS 2080 ASME/ANSI 10497 Fire Testing BS 6755 Pt.

4 2 API 607 API 6 FAPressure Testing BS 6755 Pt. 1 API 598/API 6D(2)Material Certification EN 10204 NACE MR 0103(4)Quality Assurance EN 29001 ISO 9001BS 5750 Pt. 1 ISO Top Mounting Flange EN 12116(3)ISO 5211 MSS SP 101 Standard operatorLeverT-BarGearboxFull boreClass 150ins2 & 34 & 68 to 14DN50 & 80100 & 150200 to 350 Class 300ins23 & 46 to 14DN5080 & 100150 to 350 Reduced boreClass 150ins3 & 46 & 810 to 16DN80 & 100150 & 200250 to 400 Class 300ins34 & 68 to 16DN80100 & 150200 to 400 Face to face standard ANSI class 150 ANSI 1/2-11 boreShort Long Reduced boreShort Long Face to face standard ANSI class 300 ANSI 1/2-11 boreShort Long Reduced boreShort Long Sleeve EndTyco reserves the right to change the contents without noticepage 3 Ultra-Seal ball Valvesparts identification series 110 - reduced boreNotes1.

5 Standard materials of construction aregiven on page Illustration shown, is of a reduced identification for full bore is listItemComponent1 Body2 Ball3 Stem4 Stem Ball5 ball Spring6 Gland7 Gland Screw8 Stem Nut13 Sleeve15 Stop Collar16 Stop Screw17 Wiper Seal20 Sleeve Seal21 Seat Ring25 Stop Plate34 Thrust Seal89 Lever90 Lever Screw91 Lever Washer92 Fire Seal94 Gland Spring8990918259417716151166922212120133 4345 Tyco reserves the right to change the contents without noticepage 4 Ultra-Seal ball Valvesdimensions series 110 - reduced & full bore (R/F)Notes1. Series 110 Size RangeReduced Bore 1/2 - 2 (DN15 to 50)Full Bore 1/2 - 11/2 (DN15 to 40).2. All sizes have lever operation fitted Face to face dimensions (F in table)

6 Conform to ANSI See page 11 for materials of Top mounting flange details are given onpage boreClass 150 - model 115R class 300 - model 130R class 600 - model 160 Rins1/23/4111/22 SizeDN1520254050A35/8311/16411/1651/1655 X513/16513/1671/271/271 150insmmClass 300insmmClass 600insmmClass 150/300insmmClass 600insmm insmmClass 150kgClass 300kgClass 600kgFull boreClass 150 - model 115F class 300 - model 130 Fins1/23/4111/2 SizeDN15202540A311/16411/16413/1651 150insmmClass 300insmminsmminsmm150kg300kgUltra-Seal ball ValvesTyco reserves the right to change the contents without noticepage 5 Stem size identificationValveStem sizes sizesReduced boreFull boreins DN150 300 600150300 1/215 666663/4206667712577 7 7 711/2407777725077 7(2)(2)Notes1.

7 Topworks dimensions are determinedaccording to the valve stem size(Stem size 6 or 7, see chart).2. Series 200 stem sizes are shown on fitting actuation, please note thefollowing:1. The stop plate (25) and stem nut (8) are leftin Stop screws are to be removed beforefitting Adaptor is secured to the valve stem usingthe tapped hole in the top of the DrawingsStem size 67 ISO 8 UNC1/4 (max)ins15/821 (A/F)B Z To CL of Valve ADSpigot Diameter825HM L4 holes drilled and tapped E x F deepEqui-spaced on a G PCDD rilled and tappedJ UNC x K deepISO Mounting Pad DiameterNPMax. Bracket WidthDimension Z - Reduced BoreValveins1/23/4111 Z - Full BoreValveins1/23/4111 dimensionsUltra-Seal ball Valvesparts identification series 200 - reduced boreTyco reserves the right to change the contents without noticepage 61221*9091257216159931994248971092622231 320213455 Parts listItemComponent1 Body2 ball 3 Stem4 Stem Ball5 ball Spring6 Gland7 Gland Screw x29 Cover10 Cover Screw x 413 Sleeve15 Stop Collar x 216 Stop Screw x 219 Thrust Seal20 Sleeve Seal21 Seat Ring22 Chevron Ring (2)23 Spreader Ring24 Header Ring25 Stop Plate72 Weather Seal89 Lever or T-bar/adaptor90 Lever Screw91 Lever Washer92 Fire Seal93 Cover Gasket94 Gland SpringNotes1.

8 Standard materials of construction aregiven on page Illustration shown is of a size utilising stemsize 1, in which there is one chevron sealring. All other stem sizes utilise two chevronseal ball Valvesdimensions series 200 - reduced boreTyco reserves the right to change the contents without noticepage 7 Notes1. Series 200 Size RangeReduced Bore Class 150 3 - 16 (DN80 to 400)Class 300 3 - 14 (DN80 to 350)2. The type of operator supplied, as standard,for each size of valve is given on page Face to face dimensions (F in table)conform to ANSI Details ofstandard patterns are given on page Top mounting flange details are given onpage bore - class 150 - model 215 RSizeins346810121416DN801001502002503003 50400 Ains511/1665/1683/4101 bore - class 300 - model 230 RSizeins3468101214DN80100150200250300350 Ains511/1673/487/8103 CLof ValveTo CLof ValveXADAGFXU ltra-Seal ball Valvesparts identification series 200 - full boreTyco reserves the right to change the contents without noticepage 8 Parts listItemComponent1 Body2aBall Half2bBall Locking Ring2cBall Key3 Stem4 Stem Ball5 ball Spring6 Gland7 Gland Screw x 29 Cover10 Cover Screw x 413 Sleeve15 Stop Collar x 216 Stop Screw x 219 Thrust Seal20

9 Sleeve Seal21 Seat Ring22 Chevron Ring (2)23 Spreader Ring24 Header Ring25 Stop Plate72 Weather Seal89 Lever or T-Bar/Adaptor90 Lever Screw91 Lever Washer92 Fire Seal93 Cover Gasket94 Gland SpringNotes1. Standard materials of construction aregiven on page Illustration shown is of a size utilising stemsize 1, in which there is one chevron sealring. All other stem sizes utilise two chevronseal *90912572616159939424897109219222c345521 2013 Ultra-Seal ball Valvesdimensions series 200 - full boreTyco reserves the right to change the contents without noticepage 9 Notes1. Series 200 Size RangeFull Bore Class 150/300 2 - 14 (DN50 to 350)2. The type of operator supplied, as standard,for each size of valve is given on page Face to face dimensions (F in table)conform to ANSI of standard patterns are given onpage Top mounting flange details are given onpage bore - class 150 - model bore - class 300 - model 230 FSizeins23468101214DN5080100150200250300 350 Ains53/8713/1681/2103 CLof ValveTo CLof ValveXAAGFXDU ltra-Seal ball ValvesTyco reserves the right to change the contents without noticepage 10 N AW(4)maxTopworks dimensions series 200 - stem sizes 1, 2, 3 Topworks dimensions series 200 - stem sizes 4, 5 Stem size identificationNotes1.

10 Series 200 utilise five standard stem Top works dimensions are determinedaccording to the valve stem To determine the relevant stem size for agiven valve, refer to Table 1 and locate themodel concerned by size, pressure ratingand design type. (F = full R = reduced)Then identify the required Dimensions Y and W are only applicablewhen height of cover falls below top offlange (as shown). Only these valve modelsare affected. Dimension W is based onbolting to BS Hindle standard is to supply metrictappings. Imperial tappings on (4)W(4)maxJ radiusL tapped holeMdeepHNsquareC KeyPDB maxK toCLValveK toCLValveModel NumberStem SizeClass ClassKSize ins DN150300insmm12 50215F230F47/161133 80215R230R43/41213 80215F-513/321374100215R-513/321372380 -230F 61524100-230R61524100215F230F611/1617061 50215R230R71/1617936150215F230F821/32220 8200215R230R821/32220 Model NumberStem SizeClass ClassKSize ins DN150300insmm48200215F230F131/1633210 250215R230R1211/1632210 250215F230F141/236812 300215R230R133/434914 350215R230R143/8365512 300215F230F173/844114 350215F230F185/847316 400215R-167/16410 Topworks dimensions series 200 - stem sizes 4.