User Manual - Cooper Industries

1 user Manual 905U Wireless I/O Module 105S Serial I/O Module also includes 105U 5W Wireless I/O range for licensed frequencies in the 380 520 MHz band For 905U-C, 905U-G, 905U-K and 905U-D products, refer to separate user Manuals ELPRO Technologies Pty Ltd, 9/12 Billabong Street, Stafford Q 4053, Australia. Tel: +61 7 33528600 Fax: +61 7 33528677 Email: Web: 905U Wireless I/O Module user Manual 105S Serial I/O Module Thank you for your selection of the 905U / 105S module for your I/O needs. We trust it will give you many years of valuable service. ATTENTION! Incorrect termination of supply wires may cause internal damage and will void warranty. To ensure this product enjoys a long life, double check ALL your connections with the user 's Manual before turning the power on. Caution! For continued protection against risk of fire, replace the module fuse F1 only with the same type and rating. CAUTION: To comply with FCC RF Exposure requirements in section of the FCC Rules, antennas used with this device must be installed to provide a separation distance of at least 33 cm from all persons to satisfy RF exposure compliance.

2 DO NOT: operate the transmitter when someone is within 33 cm of the antenna operate the transmitter unless all RF connectors are secure and any open connectors are properly terminated. operate the equipment near electrical blasting caps or in an explosive atmosphere All equipment must be properly grounded for safe operations. All equipment should be serviced only by a qualified technician. Page 2 January 2011. Contents FCC Notice: 905U Wireless I/O Module This user 's Manual is for the ELPRO 905U wireless I/O module. This device complies with Part of the FCC Rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference and 2) This device must accept any interference received, including interference that may cause undesired operation. NOTE: This equipment is suitable for use in Class I Division 2 groups A, B C and D or non-hazardous locations only This device must be operated as supplied by ELPRO Technologies. Any changes or modifications made to the device without the written consent of ELPRO Technologies may void the user 's authority to operate the device.

3 End user products that have this device embedded must be installed by experienced radio and antenna personnel, or supplied with non-standard antenna connectors, and antennas available from vendors specified by ELPRO Technologies. Please contact ELPRO Technologies for end user antenna and connector recommendations. Notices: Safety Exposure to RF energy is an important safety consideration. The FCC has adopted a safety standard for human exposure to radio frequency electromagnetic energy emitted by FCC regulated equipment as a result of its actions in Docket 93-62 and OET Bulletin 65 Edition 97-01. FCC Notice: 105U Wireless I/O Module Part 15 This device has been tested and found to comply with the limits for a Class B digital device, pursuant to Part15 of the FCC rules (Code of Federal Regulations 47 CFR Part 15). Operation is subject to the condition that this device does not cause harmful interference. Part 90 This device has been type accepted for operation by the FCC in accordance with Part90 of the FCC rules (47 CFR Part 90).

4 See the label on the unit for the specific FCC ID and any other certification designations. Industry Canada: 105U Wireless I/O Module RSS-119 - This device has been type accepted for operation by Industry Canada in accordance with RSS-119 of the Industry Canada rules. See the label on the unit for the specific Industry Canada certification number and any other certification designations. Notice Any changes or modifications not expressly approved by ELPRO Technologies P/L could void the user 's authority to operate this equipment. To operate this equipment legally the user must obtain a radio operating license from the government agency. This is done so the government can coordinate radio users in order to minimize interference. Page 3. 905U Wireless I/O Module user Manual 105S Serial I/O Module Important Notice ELPRO products are designed to be used in industrial environments, by experienced industrial engineering personnel with adequate knowledge of safety design considerations.

5 ELPRO radio products are used on unprotected license-free radio bands with radio noise and interference. The products are designed to operate in the presence of noise and interference, however in an extreme case, radio noise and interference could cause product operation delays or operation failure. Like all industrial electronic products, ELPRO products can fail in a variety of modes due to misuse, age, or malfunction. We recommend that users and designers design systems using design techniques intended to prevent personal injury or damage during product operation, and provide failure tolerant systems to prevent personal injury or damage in the event of product failure. Designers must warn users of the equipment or systems if adequate protection against failure has not been included in the system design. Designers must include this Important Notice in operating procedures and system manuals. These products should not be used in non-industrial applications, or life-support systems, without consulting ELPRO Technologies first.

6 1. For 905U modules, a radio licence is not required in many countries, provided the module is installed using the antenna and equipment configuration complying with the country's Check with your local distributor for further information on regulations. 2. For 905U modules, operation is authorised by the radio frequency regulatory authority in your country on a non-protection basis. Although all care is taken in the design of these units, there is no responsibility taken for sources of external interference. The 905U intelligent communications protocol aims to correct communication errors due to interference and to retransmit the required output conditions regularly. However some delay in the operation of outputs may occur during periods of interference. Systems should be designed to be tolerant of these delays. 3. To avoid the risk of electrocution, the antenna, antenna cable, serial cables and all terminals of the 905U/105S module should be electrically protected. To provide maximum surge and lightning protection, the module should be connected to a suitable earth and the antenna, antenna cable, serial cables and the module should be installed as recommended in the Installation Guide.

7 4. To avoid accidents during maintenance or adjustment of remotely controlled equipment, all equipment should be first disconnected from the 905U/105S module during these adjustments. Equipment should carry clear markings to indicate remote or automatic operation. "This equipment is remotely controlled and may start without warning. Isolate at the switchboard before attempting adjustments.". 5. The 905U/105S module is not suitable for use in explosive environments without additional protection. These modules are approved for use in Class 1 Division 2 areas in North America. Page 4 January 2011. Contents Limited Lifetime Warranty, Disclaimer and Limitation of Remedies ELPRO products are warranted to be free from manufacturing defects for the serviceable lifetime of the product. The serviceable lifetime is limited to the availability of electronic components. If the serviceable life is reached in less than three years following the original purchase from ELPRO, ELPRO will replace the product with an equivalent product if an equivalent product is available.

8 This warranty does not extend to: - failures caused by the operation of the equipment outside the particular product's specification, or - use of the module not in accordance with this user Manual , or - abuse, misuse, neglect or damage by external causes, or - repairs, alterations, or modifications undertaken other than by an authorized Service Agent. ELPRO's liability under this warranty is limited to the replacement or repair of the product. This warranty is in lieu of and exclusive of all other warranties. This warranty does not indemnify the purchaser of products for any consequential claim for damages or loss of operations or profits and ELPRO is not liable for any consequential damages or loss of operations or profits resulting from the use of these products. ELPRO is not liable for damages, losses, costs, injury or harm incurred as a consequence of any representations, warranties or conditions made by ELPRO or its representatives or by any other party, except as expressed solely in this How to Use This Manual To receive the maximum benefit from your 905U/105S product, please read the Introduction, Installation and Operation chapters of this Manual thoroughly before putting the product to work.

9 Chapter Four Configuration explains how to configure the modules using the Configuration Software available. Chapter Five Specifications details the features of the product and lists the standards to which the product is approved. Chapter Six Troubleshooting will help if your system has problems and Chapter Seven specifies the Warranty and Service conditions. The foldout sheet Installation Guide is an installation drawing appropriate for most applications. Page 5. 905U Wireless I/O Module user Manual 105S Serial I/O Module CONTENTS. CHAPTER ONE INTRODUCTION .. 8. GENERAL .. 8. CHAPTER TWO INSTALLATION .. 11. GENERAL .. 11. ANTENNA INSTALLATION (905U & 105U UNITS ONLY) .. 11. Dipole and Collinear antennas.. 13. Yagi antennas.. 13. POWER SUPPLY .. 15. AC Supply .. 15. DC Supply .. 15. Solar Supply .. 16. Multiple Modules .. 17. 24V Regulated Supply .. 18. INPUT / OUTPUT .. 18. Digital Inputs (905-1, 905-2 and 905-4) .. 18. Digital Outputs (905-1) .. 18. Digital Outputs (905-2, 905-3 and 905-4).

10 19. Analog Inputs (905-1 and 905-2) .. 19. Analog Outputs (905-1 and 905-3) .. 21. Pulse Input (905-1) .. 23. Pulse Inputs (905-2 and 905-4) .. 23. Pulse Output (905-1) .. 24. Pulse Output (905-3 and 905-4) .. 24. COUNT+ .. 24. RS232 Serial Port .. 25. RS485 Serial Port .. 25. Connecting 105S Modules to 905U Modules .. 26. CHAPTER THREE OPERATION .. 27. POWER-UP AND NORMAL OPERATION .. 27. Communications .. 27. Change of state conditions .. 29. Analog 32. Start-up Poll .. 32. Communications Failure (CF) .. 32. Resetting Outputs .. 33. SYSTEM DESIGN TIPS .. 33. System Dynamics .. 33. Radio Channel Capacity .. 33. Radio Path Reliability .. 34. Design for Failures .. 34. Page 6 January 2011. Contents Indicating a Communications Problem .. 35. Testing and 36. SECURITY CONSIDERATIONS .. 36. CHAPTER FOUR CONFIGURATION .. 37. INTRODUCTION .. 37. EASY CONFIGURATION USING DEFAULT SETTINGS .. 38. CONFIGURATION SOFTWARE .. 40. Hardware and Software Requirements .. 40. Program Operation.