USER’S GUIDE LIFTING 1

1 USER S GUIDE LIFTING ASME VERSION (12/10)RISK MANAGEMENTTERMINOLOGYFOR ADDITIONALSUPPORTDEFINITIONWORKING LOAD LIMIT (WLL)COMPREHENSIVE SET OF ACTIONS THATREDUCES THE RISK OF A PROBLEM, AFAILURE, AN ACCIDENTTHE MAXIMUM MASS OR FORCE WHICH THEPRODUCT IS AUTHORIZED TO SUPPORT IN APARTICULAR Box 3128 Tulsa Oklahoma 74101 Phone: (918) 834-4611 Fax: (918) FITTINGS LEBUS McKISSICK WESTERN NATIONALASME REQUIRES THAT SLINGUSERS SHALL BE TRAINED IN THESELECTION, INSPECTION, CAUTIONS TOPERSONNEL, EFFECTS OF ENVIRONMENT,AND RIGGING PRACTICES. SLINGIDENTIFICATION IS REQUIRED ON ALLTYPES OF SLINGSASME REQUIRES THAT RIGGINGHARDWARE USERS SHALL BE TRAINED INTHE SELECTION, INSPECTION, CAUTIONSTO PERSONNEL, EFFECTS OFENVIRONMENT, AND RIGGING RIGGING HARDWARE TO BEIDENTIFIED BY MANUFACTURER WITHNAME OR TRADEMARK TO THE CROSBY GROUP CATALOGAND OTHER PRODUCT TESTA TEST APPLIED TO A PRODUCT SOLELYTO DETERMINE INJURIOUS MATERIAL ORMANUFACTURING STRENGTHTHE AVERAGE LOAD OR FORCE AT WHICHTHE PRODUCT FAILS OR NO LONGERSUPPORTS THE FACTORAN INDUSTRIAL TERM DENOTING A PRODUCT STHEORETICAL RESERVE CAPABILITY; USUALLYCOMPUTED BY DIVIDING THE CATALOG ULTIMATELOAD BY THE WORKING LOAD LIMIT.

2 GENERALLYEXPRESSED AS A RATIO, 5 TO & FITTINGSFOR WIRE ROPE & CHAINTHE BASIC RIGGING PLAN RESPONSIBILITY 2 PLAN EVERY LIFT, INCLUDE THE FOLLOWING QUESTIONS WITH THE QUESTIONS YOUR EXPERIENCE PROVIDES:1. WHO IS RESPONSIBLE (COMPETENT) FOR THE RIGGING?2. HAS COMMUNICATION BEEN ESTABLISHED?3. IS THE RIGGING IN ACCEPTABLE CONDITION?4. IS THE RIGGING APPROPRIATE FOR LIFTING ?5. DOES THE RIGGING HAVE PROPER IDENTIFICATION?6. DOES ALL GEAR HAVE KNOWN WORKING LOAD LIMITS?7. WHAT IS THE WEIGHT OF THE LOAD?8. WHERE IS THE LOAD S CENTER OF GRAVITY?9. WHAT IS THE SLING ANGLE?10. WILL THERE BE ANY SIDE OR ANGULAR LOADING?11. ARE THE slings PADDED AGAINST CORNERS, EDGES, PROTRUSIONS OR ABRASIVE SURFACES?12. ARE THE WORKING LOAD LIMITS ADEQUATE?13. IS THE LOAD RIGGED TO THE CENTER OF GRAVITY?

3 14. IS THE HITCH APPROPRIATE FOR THE LOAD?15. IS A TAG LINE REQUIRED TO CONTROL LOAD?16. WILL PERSONNEL BE CLEAR OF SUSPENDED LOADS?17. IS THERE ANY POSSIBILITY OF FOULING?18. WILL THE LOAD LIFT LEVEL AND BE STABLE?19. ANY UNUSUAL ENVIRONMENTAL CONCERNS?20. ANY SPECIAL REQUIREMENTS?THE RIGGING MUST BE USED WITHIN MANUFACTURER S RECOMMENDATIONS AND INDUSTRY STANDARDS THAT INCLUDE OSHA, ASME, ANSI, API AND RESPONSIBILITY1. UTILIZE APPROPRIATE RIGGING GEAR SUITABLE FOR OVERHEAD UTILIZE THE RIGGING GEAR WITHIN INDUSTRY STANDARDS AND THE MANUFACTURER S CONDUCT REGULAR INSPECTION AND MAINTENANCE OF THE RIGGING PROVIDE EMPLOYEES WITH TRAINING TO MEET OSHA AND ASME ( , , ETC.) RESPONSIBILITY1. PRODUCT AND APPLICATION INFORMATION2. PRODUCT THAT IS CLEARLY IDENTIFIED NAME OR LOGOLOAD RATING AND SIZE TRACEABILITY3. PRODUCT PERFORMANCE WORKING LOAD LIMIT DUCTILITYFATIGUE PROPERTIES IMPACT PROPERTIES4.

4 PRODUCT TRAININGAND TRAINING RESOURCES INSPECTION OF RIGGING HARDWARE 3 INSPECTION FREQUENCY PER ASME VISUAL INSPECTION SHALL BE PERFORMED BY THE USER OR DESIGNATED PERSON EACH DAY BEFORE THE RIGGING HARDWARE IS PERIODIC INSPECTION SHALL BE PERFORMED BY A DESIGNATED PERSON, AT LEAST ANNUALLY. THE RIGGING HARDWARE SHALL BEEXAMINED AND A DETERMINATION MADE AS TO WHETHER THEY CONSTITUTE A HAZARD. WRITTEN RECORDS ARE NOT AND INACCESSIBLE LOCATIONS WHERE FREQUENT INSPECTIONS ARE NOT FEASIBLE SHALL HAVE PERIODIC INSPECTIONS CRITERIA PER ASME OR ILLEGIBLE MANUFACTURER S NAME OR TRADEMARK AND/OR RATED LOAD IDENTIFICATION (OR SIZE AS REQUIRED) A 10% OR MORE REDUCTION OF THE ORIGINAL DIMENSION BENT, TWISTED, DISTORTED, STRETCHED, ELONGATED, CRACKED OR BROKEN LOAD BEARING COMPONENTSEXCESSIVE NICKS, GOUGES, PITTING AND CORROSION INDICATIONS OF HEAT DAMAGE INCLUDING WELD SPATTER ORARC STRIKES, EVIDENCE OF UNAUTHORIZED WELDING LOOSE OR MISSING NUTS, BOLTS, COTTER PINS, SNAP RINGS, OR OTHER FASTENERS AND RETAINING DEVICES UNAUTHORIZED REPLACEMENT COMPONENTS OR OTHER VISIBLE CONDITIONS THAT CAUSE DOUBT AS TO THE CONTINUED USE OF THE SLINGADDITIONALLY INSPECT WIRE ROPE CLIPS FOR: 1.

5 INSUFFICIENT NUMBER OF CLIPS 2. INCORRECT SPACING BETWEEN CLIPS 3. IMPROPERLY TIGHTENED CLIPS 4. INDICATIONS OF DAMAGED WIRE ROPE OR WIRE ROPE SLIPPAGE 5. IMPROPER ASSEMBLYADDITIONALLY, INSPECT WEDGE SOCKETS FOR: 1. INDICATIONS OF DAMAGED WIRE ROPE OR WIRE ROPE SLIPPAGE 2. IMPROPER ASSEMBLYADDITIONAL REJECTION CRITERIA PER ASME - HOOKS ANY VISIBLY APPARENT BEND OR TWIST FROM THE PLANE OF THE UNBENT HOOK ANY DISTORTION CAUSING AN INCREASE IN THROAT OPENING OF 5%, NOT TO EXCEED 1/4 MISSING OR ILLEGIBLE RATED LOAD IDENTIFICATION. MISSING OR ILLEGIBLE HOOK MANUFACTURER S IDENTIFICATION OR SECONDARY MFG. IDENTIFICATIONINSPECTION OF slings 4 INSPECTION FREQUENCY PER ASME VISUAL INSPECTION FOR DAMAGE SHALL BE PERFORMED BY THE USER OR DESIGNATED PERSON EACH DAY OR SHIFT THE SLING IS USED. A COMPLETE INSPECTION FOR DAMAGE SHALL BE PERFORMED PERIODICALLY BY A DESIGNATED PERSON, AT LEAST RECORDS OF MOST RECENT PERIODIC INSPECTION SHALL BE CRITERIA PER ASME OR ILLEGIBLE SLING IDENTIFICATION; EVIDENCE OF HEAT DAMAGE; slings THAT ARE KNOTTED; FITTINGS THAT ARE PITTED, CORRODED, CRACKED, BENT, TWISTED, GOUGED, OR BROKEN.

6 OTHER CONDITIONS, INCLUDING VISIBLE DAMAGE, THAT CAUSE DOUBT AS TO THE CONTINUED USE OF THE ROPE SLINGSEXCESSIVE BROKEN WIRES, FOR STRAND-LAID AND SINGLE PART slings , TEN RANDOMLY DISTRIBUTED BROKEN WIRES IN ONE ROPE LAY OR FIVE BROKEN WIRES IN ONE STRAND IN ONE ROPE L AYSEVERE LOCALIZED ABRASION OR SCRAPING, KINKING, CRUSHING, BIRDCAGINGANY OTHER DAMAGE RESULTING IN DAMAGE TO THE ROPE STRUCTURESEVERE CORROSION OF THE ROPE OR END ATTACHMENTSCHAIN SLINGSCRACKS OR BREAKSEXCESSIVE WEAR, NICKS OR GOUGESSTRETCHED CHAIN LINKS OR COMPONENTSBENT, TWISTED OR DEFORMED CHAIN LINKS OR COMPONENTSEXCESSIVE PITTING OR CORROSIONLACK OF ABILITY OF CHAIN OR COMPONENTS TO HINGE FREELYWELD SPLATTERWEB SLINGSACID OR CAUSTIC BURNSMELTING OR CHARRING OF ANY PART OF THE SLINGHOLES, TEARS, CUTS OR SNAGSBROKEN OR WORN STITCHING IN LOAD BEARING SPLICESEXCESSIVE ABRASIVE WEAR DISCOLORATION AND BRITTLEOR STIFF AREAS ON ANY PART OF THE SLING, WHICHMAY MEAN CHEMICAL OR ULTRAVIOLET / SUNLIGHT DAMAGEROUND SLINGSACID OR CAUSTIC BURNS EVIDENCE OF HEAT DAMAGEHOLES, TEARS, CUTS, ABRASIVE WEAR OR SNAGS THAT EXPOSE THE CORE YARNSBROKEN OR DAMAGED CORE YARNSWELD SPLATTER THAT EXPOSES CORE YARNSDISCOLORATION AND BRITTLE OR STIFF AREAS ON ANY PART OF THE slings , WHICH MAY MEAN CHEMICAL OR OTHER DAMAGE WIRE ROPE SLING CAPACITIES - TONS (2000 LBS.)

7 - FLEMISH EYE - ASME 5 BASED ON 6 X 19 AND 6 X 36 EIP STEEL, IWRC (FOR FIBER CORE DEDUCT APPROXIMATELY 15%) WITH DESIGN FACTOR OF 5 FOR SLING ANGLES OTHER THAN THOSE SHOWN, USE THE RATED LOAD FOR THE NEXT LOWER ANGLE OR A QUALIFIED PERSON SHALL CALCULATE THE RATED LOADHORIZONTAL SLING ANGLES OF LESS THAN 30 DEGREES ARE NOT RECOMMENDED. THE CAPACITY OF A BRIDLE AT A 30 DEGREE HORIZONTAL IS SAME AS SINGLE VERTICAL ROPE SIZE INCHESSINGLE LEG (VERTICAL)SINGLE CHOKERTWO LEG SLING VERTICALTWO LEG SLING60 45 HORIZONTAL HORIZONTAL SLING ANGLE SLING ANGLETWO LEG CHOKER60 HORIZONTAL SLING ANGLE1 LOAD BASED ON PIN DIAMETER NO LARGER THAN ONE HALF THE NATURUAL EYE LENGTH OR NOT LESS THAN THE NOMINAL SLING DIAMETER. BASKET HITCH CAPACITY BASED ON MINIMUM D/d RATIO OF 25/1. FOR CHOKER HITCHES. THE ANGLE OF CHOKE SHALL BE 120 DEGREES OR GREATER. WIRE ROPE SLING CAPACITIES - TONS (2000 LBS.) - FLEMISH EYE - ASME 5A BASED ON 6 X 19 AND 6 X 36 EEIP (EXTRA EXTRA IMPROVED PLOW STEEL), IWRC WITH DESIGN FACTOR OF 5 FOR SLING ANGLES OTHER THAN THOSE SHOWN, USE THE RATED LOAD FOR THE NEXT LOWER ANGLE OR A QUALIFIED PERSON SHALL CALCULATE THE RATED LOADHORIZONTAL SLING ANGLES OF LESS THAN 30 DEGREES ARE NOT RECOMMENDED.

8 THE CAPACITY OF A BRIDLE AT A 30 DEGREE HORIZONTAL IS SAME AS SINGLE VERTICAL ROPE SIZE INCHESSINGLE LEG (VERTICAL)SINGLE CHOKERTWO LEG SLING VERTICALTWO LEG SLING60 45 HORIZONTAL HORIZONTAL SLING ANGLE SLING ANGLETWO LEG CHOKER60 HORIZONTAL SLING ANGLE1 : ONLY USE THE CAPACITIES SHOWN IN THIS CHART WHEN SLING IS IDENTIFIED AS EEIP (EXTRA EXTRA IMPROVED PLOW STEEL)RATED LOAD BASED ON PIN DIAMETER NO LARGER THAN ONE HALF THE NATURUAL EYE LENGTH OR NOT LESS THAN THE NOMINAL SLING DIAMETER. BASKET HITCH CAPACITY BASED ON MINIMUM D/d RATIO OF 25/1. FOR CHOKER HITCHES. THE ANGLE OF CHOKE SHALL BE 120 DEGREES OR ROPE SLING CONNECTIONS AND HITCHES 6 CONNECTION TO FITTINGSCHOKER CAPACITYUSE A THIMBLE TOPROTECT SLINGAND INCREASE D/dNEVER PLACE EYEOVER A FITTINGSMALLERDIAMETER ORWIDTH THAN THEROPE S PLACE ASLING EYE OVER AFITTING WITH ADIAMETER ORWIDTH GREATERTHAN ONE HALFTHE LENGTHOF THE CHOKER HITCH HAS75% OF THE CAPACITYOF A SINGLE LEG SLINGONLY IF THE ANGLE OFCHOKE IS 120 DEGREESOR GREATER.

9 A CHOKEANGLE LESS THAN 120 DEGREES CAN RESULTIN A CAPACITY AS LOWAS 40% OF THE HITCH CAPACITYMULTIPLE LEG SLINGSA BASKET HITCH HAS TWICETHE CAPACITY OF A SINGLELEG ONLY IF D/d RATIO IS 25/1 AND THE LEGS ARE % OF ANGLE SINGLE LEG90200%60170%45140%30100%TRIPLE LEG slings HAVE 50% MORE CAPACITY THAN DOUBLE LEG slings (AT SAME SLING ANGLE) ONLY IF THE CENTER OF GRAVITY IS IN CENTER OF CONNECTION POINTS AND LEGS ARE ADJUSTED PROPERLY (THEY MUST HAVE AN EQUAL SHARE OF THE LOAD).QUAD (4 LEG) slings OFFER IMPROVEDSTABILITY BUT PROVIDE INCREASED CAPACITY ONLY IF ALL LEGS SHARE AN EQUAL SHARE OF THE CHAIN SLING CAPACITIES (LBS) - ASME - DESIGN FACTOR OF 4 7 GRADE 8 (80)CHAINSIZE(IN.)CHAIN GR - 8 DESIGNFACTOR 4:1 VERTICAL(SINGLE LEG)SINGLE-LEGVERTICALCHOKER HITCHTWO LEG ORBASKET HITCH60 DEGREESLING ANGLE45 DEGREESLING ANGLE30 DEGREE1/4 - (9/32)3500280070006100490035003/87100570 014200123001000071001/212000960024000208 0017000120005/81810014500362003130025600 181003/42830022600566004900040000283007/ 8342002740068400592004840034200147700382 00954008260067400477001-1/47230057800144 60012520010220072300 GRADE 10 (100)CHAIN GR - 10 DESIGNFACTOR 4:1 VERTICAL(SINGLE LEG)SINGLE-LEGVERTICALCHOKER HITCHTWO LEG ORBASKET HITCH60 DEGREESLING ANGLE45 DEGREESLING ANGLE30 DEGREE1/4 - (9/32)4300350086007400610043005/16570045 00114009900810057003/8880071001760015200 1240088001/21500012000300002600021200150 005/8226001810045200391003200022600 RATED LOADS BASED ON COMPONENTS OF PROPER SHAPE AND SIZE THAT IT SEATS PROPERLY IN THE LOAD HOOK.

10 FOR CHOKER HITCH , THE ANGLE OF CHOKE SHALL BE 120 DEGREES OR SLING ANGLES OTHER THAN THOSE SHOWN, USE THE RATED LOAD FOR THE NEXT LOWER ANGLE OR A QUALIFIED PERSON SHALL CACULATE THE RATED SLING ANGLES OF LESS THAN 30 DEGREES ARE NOT CAPACITY OF A BUNDLE AT 30 DEGREES HORIZONTAL IS SAME AS SINGLE VERTICLE 45 60 90 CHAIN SLING CONNECTIONS AND HITCHES 7A CONNECTION TO FITTINGS CHOKER CAPACITYUSE MASTER LINKS TO COLLECT slings AND TO CONNECT TO HOOKUSE GRADE 8 (80) OR GRADE 10 (100) FITTINGS THAT MATCH THE WLL OF CHAIN AND OFFER PROPER SECUREMENT. A CHOKER HITCH HAS 80% OF THE CAPACITY OF A SINGLE LEG SLING ONLY IF THE ANGLE OF CHOKEIS 120 DEGREES OR GREATER. CHOKE ANGLES LESS THAN 120 DEGREES WILL RESULT IN A SIGNIFICANTLY REDUCED LOSS IN CAPACITY RESULTS IF A CRADLE GRAB HOOK IS HITCH CAPACITYMULTIPLE LEG SLINGSA TRUE BASKET HITCH HAS TWICE THE CAPACITY OF A SINGLE LEG ONLY IF THE LEGS ARE VERTICLAL.