VALVES & CONTROLS - Kunkle Valve, Safety and …

1 KUNKLESAFETY VALVE PRODUCTSSERIES 6000 VALVES & CONTROLSKUKMC-0394-US-1407 Copyright 2014 Section I and VIII, Steam, V and UV, ASME Section VIII, Air/Gas UV National Board 6933, 6934, and 6935 are ASME Section IV, Steam HV National Board Certified. PED certified for non-hazardous descriptionsModel 6010:Side outlet. Full nozzle designwith bronze/brass trim. Available with O-ring seats. For exceptional 6021:Same as model 6010 withTeflon (PFA) disc insert. For exceptionalleak-free performance (use on steam only).Model 6030:Same as model 6010 exceptStainless Steel (SS) trim (nozzle and disc).

2 Available with O-ring seats for exceptionalleak-free 6182:Top outlet. Full nozzle designwith bronze/brass trim. O-ring seatavailable for exceptional 6121:Same as model 6182 withTeflon (PFA) disc insert. For exceptionalnon-leak performance (use on steam only).Model 6130:Same as model 6182 except SStrim (nozzle and disc). O-ring seat availablefor exceptional leak-free 6186:Top outlet. Full nozzle designwith bronze/brass trim. 150 psig [ barg]maximum set pressure. Replaces Model 86(original equipment only). For air service 6283:Over-sized side outlet.

3 Fullnozzle design bronze/brass 6221:Same as model 6283 withTeflon (PFA) disc insert. For exceptionalleak-free performance (use on steam only).Model 6230:Same as model 6283 except SStrim (nozzle and disc).Model 6933:Same as model 6010 exceptcertified for ASME code Section IV. Lowpressure steam heating boilers set at 15psig [ barg] 6934:Same as model 6021 exceptcertified for ASME code Section IV. Lowpressure steam heating boilers set at 15psig [ barg] 6935:Same as model 6030 exceptcertified for ASME code Section IV. Lowpressure steam heating boilers set at 15psig [ barg] :1.

4 Resilient seats determine temperature range (see page 11).Model 6010 Features O-ring seats available for exceptionalleakfree performance, reducedmaintenance cost, multiple cycles withtight shutoff, improved seating integrity. Wide hex on valve nozzle provideswrenching service clearance for easyinstallation. Dual control rings offer easy adjustabilityfor precise opening with minimumpreopen or simmer and exact blowdowncontrol. Pivot between disc and spring correctsmisalignment and compensates forspring side thrust. Grooved piston model disc reducessliding area and friction.

5 Each Kunkle valve is tested and inspectedfor pressure setting and VALVE PRODUCTSSERIES 6000page 2 KUKMC-0394-US-1407 Copyright 2014 Pentair Specifications - Models 6010, 6021, 6182, 6283, 6221, 6030, 6130 and 6230 Pressure and Temperature Limits Models 6010, 6021, 6182, 6283, 6221 Steam Service3 to 250 psig [ to barg]-60 to 406 F [-51 to 208 C]Air/Gas Service3 to 300 psig [ to barg]-60 to 406 F [-51 to 208 C]Models 6030, 6130, 6230 Steam and Air/Gas Service3 to 300 psig [ to barg]-60 to 425 F [-51 to 218 C]Applications Steam Boilers and Generators.

6 Air/Gas Compressors - reciprocating orrotary - portable or stationary, intercoolersand aftercoolers. Pressure Vessels - containing steam, airor non-hazardous gas. Including tanks,receivers, sterilizers and autoclaves. Pressure Reducing Stations - protection ofthe discharge or low pressure side :ASMEVASMEHVASMEUV1312111098765432121201 91817181615514 Parts and MaterialsModels 6010, 6030, 6283, 6230, 6933, 6935 Models 6010, 6030, 6182, 6130,6186, 6283, 6230, 6933, 6935 Optional Soft SeatModels 6021, 6121, 6221, 6934 Teflon Seat Configuration23422 (O-ring)

7 Models 6182, 6121, 6130, 6186 Top Outlet Configuration2322252426 KUNKLESAFETY VALVE PRODUCTSSERIES 6000 Copyright 2014 Pentair KUKMC-0394-US-1407 page 3 Parts and NameMaterials1 NozzleBRS B283-C48500 or BRZ SB6232 Body Set ScrewSS 18-83 Warn Ring Set ScrewSS 18-84 DiscBRS B21 C4850045 Wire and SealSS Wire and Lead Seal6 Guide Set ScrewSS 18-87 Retainer Nut2 BRS B16SS A582-303 for D orifice8 StemSS A582-416 for E thru J orifice9 BodyBRZ B584-C84400 STL A109 or 10 LeverJIS SPCC Equivalent/ZN Plated Yellow11 Jam NutBRS B1612 Lift NutSTL A108-1018/ZN

8 Plated13 CapAluminum, Anodized14 Lever PinSTL A108-12L1415 Cap Set ScrewSS 18-816 Compression Screw BRS B1617 SpringASTM A-313 TY 63118 Spring StepBRS B1619 Stem RetainerBRS B16 BRS B16 for D and E Orifice20 GuideBRS B283-C37700 for F through J Orifice21 Warn Ring7 BRS B1622 SeatNote 123 Seat RetainerBRS B16524 Disc8 BRS B21 C48500525 Warn Ring Spring6SS A313-302/31626 Gag Screw9 STL A108-1018/ZN PlatedNotes:1. Models 6021, 6121, 6221 and 6934 Teflon ,optional O-ring seat available for all Section IV Models 6030, 6130, 6230 and 6935 are SS Models 6030, 6130, 6230 and 6935 are SS SA479-304 (D through H Orifice) or SS SA479-316 (J Orifice).

9 5. Models 6030, 6130, 6230 and 6935 are SS Variation 02 (vibration dampening) Soft seat D , E and F orifice require specialwarn ring (notch on of fins).8. Applies only to elastomer soft seat Applies only to gag options. Remove when valveis in service. Failure to remove gag screw maycause serious damage to equipment, personinjury, and VALVE PRODUCTSSERIES 6000page 4 KUKMC-0394-US-1407 Copyright 2014 Pentair SpecificationsModelOrificeConnections Valve Dimensions ApproximateNumber1 ANSI Standardin [mm]Weight InletOutletA BClb [kg] in [mm] in [mm]60**DC#D1/2[ ]3/4[ ]21/8[54]15/8[41]61/2[165]11/2[ ]60**DD#2D3/4[ ]3/4[ ]21/8[54]15/8[41]61/2[165]13/4[ ]61**DC#D1/2[ ] 61/2[165]11/4[ ]60**ED#E3/4[ ] 1 [ ]

10 23/8[60]13/4[44]71/2[191]21/2[ ]60**EE#2E1 [ ] 1 [ ] 21/24[64]13/4[44]75/85[194]23/4[ ]61**ED#E3/4[ ] 71/2[191]21/4[ ]62**ED#E3/4[ ] 11/4[ ]27/8[73]13/4[44]71/2[191]23/4[ ]60**FE#F1 [ ] 11/4[ ]25/8[67]2[51]81/2[216]31/2[ ]60**FF#2F11/4[ ] 11/4[ ]27/8[73]2[51]83/4[222]33/4[ ]61**FE#F1 [ ] 81/2[222]31/4[ ]62**FE#F1[ ] 11/2[ ] 27/8[73]2[51]81/2[222]33/4[ ]60**GF#G11/4[ ] 11/2[ ]31/8[79]23/8[60]95/8[244]51/2[ ]60**GG#2G11/2[ ] 11/2[ ] 33/8[86]23/8[60]10 [254]53/4[ ]61**GF#G11/4[ ] 95/8[244]5 [ ]62**GF#G11/4[ ] 2 [ ]33/8[86]21/4[57]95/8[244]53/4[ ]60**HG#H11/2[ ] 2 [ ]35/8[92]23/4[70]105/8[270]73/4[ ]60**HH#2H2 [ ] 2 [ ]41/8[105]23/4[70]111/8[283]8 [ ]61**HG#H11/2[ ] 105/8[270]71/4[ ]62**HG#H11/2[ ] 21/2[ ]37/8[98]3[76]105/8[270]8 [ ]60**JH#J2 [ ] 21/2[ ]41/4[108]33/8[86]135/8[346]151/2[ ]60**JJ#2J21/2[ ] 21/2[ ]41/2[114]33/8[86]14 [356]153/4[ ]61**JH#J2 [ ] 135/8[346]15[ ]62**JH#J2 [ ] 3 [ ]45/8[117]33/8[86]135/8[345]151/2[ ]Dimensions are for reference :1.