VALVES & CONTROLS - kunklevalve.company

1 KUNKLESAFETY VALVE PRODUCTSSERIES 6000 VALVES & CONTROLSKUKMC-0394-US-1407 Copyright 2014 Section I and VIII, Steam, V and UV, ASME Section VIII, Air/Gas UV National Board 6933, 6934, and 6935 are ASME Section IV, Steam HV National Board Certified. PED certified for non-hazardous descriptionsModel 6010:Side outlet. Full nozzle designwith bronze/brass trim. Available with O-ring seats. For exceptional 6021:Same as model 6010 withTeflon (PFA) disc insert. For exceptionalleak-free performance (use on steam only).Model 6030:Same as model 6010 exceptStainless Steel (SS) trim (nozzle and disc).Available with O-ring seats for exceptionalleak-free 6182:Top outlet. Full nozzle designwith bronze/brass trim. O-ring seatavailable for exceptional 6121:Same as model 6182 withTeflon (PFA) disc insert. For exceptionalnon-leak performance (use on steam only).

2 Model 6130:Same as model 6182 except SStrim (nozzle and disc). O-ring seat availablefor exceptional leak-free 6186:Top outlet. Full nozzle designwith bronze/brass trim. 150 psig [ barg]maximum set pressure. Replaces Model 86(original equipment only). For air service 6283:Over-sized side outlet. Fullnozzle design bronze/brass 6221:Same as model 6283 withTeflon (PFA) disc insert. For exceptionalleak-free performance (use on steam only).Model 6230:Same as model 6283 except SStrim (nozzle and disc).Model 6933:Same as model 6010 exceptcertified for ASME code Section IV. Lowpressure steam heating boilers set at 15psig [ barg] 6934:Same as model 6021 exceptcertified for ASME code Section IV. Lowpressure steam heating boilers set at 15psig [ barg] 6935:Same as model 6030 exceptcertified for ASME code Section IV. Lowpressure steam heating boilers set at 15psig [ barg] :1.

3 Resilient seats determine temperature range (see page 11).Model 6010 Features O-ring seats available for exceptionalleakfree performance, reducedmaintenance cost, multiple cycles withtight shutoff, improved seating integrity. Wide hex on valve nozzle provideswrenching service clearance for easyinstallation. Dual control rings offer easy adjustabilityfor precise opening with minimumpreopen or simmer and exact blowdowncontrol. Pivot between disc and spring correctsmisalignment and compensates forspring side thrust. Grooved piston model disc reducessliding area and friction. Each Kunkle valve is tested and inspectedfor pressure setting and VALVE PRODUCTSSERIES 6000page 2 KUKMC-0394-US-1407 Copyright 2014 Pentair Specifications - Models 6010, 6021, 6182, 6283, 6221, 6030, 6130 and 6230 Pressure and Temperature Limits Models 6010, 6021, 6182, 6283, 6221 Steam Service3 to 250 psig [ to barg]-60 to 406 F [-51 to 208 C]Air/Gas Service3 to 300 psig [ to barg]-60 to 406 F [-51 to 208 C]Models 6030, 6130, 6230 Steam and Air/Gas Service3 to 300 psig [ to barg]-60 to 425 F [-51 to 218 C]Applications Steam Boilers and Generators.

4 Air/Gas Compressors - reciprocating orrotary - portable or stationary, intercoolersand aftercoolers. Pressure Vessels - containing steam, airor non-hazardous gas. Including tanks,receivers, sterilizers and autoclaves. Pressure Reducing Stations - protection ofthe discharge or low pressure side :ASMEVASMEHVASMEUV1312111098765432121201 91817181615514 Parts and MaterialsModels 6010, 6030, 6283, 6230, 6933, 6935 Models 6010, 6030, 6182, 6130,6186, 6283, 6230, 6933, 6935 Optional Soft SeatModels 6021, 6121, 6221, 6934 Teflon Seat Configuration23422 (O-ring)Models 6182, 6121, 6130, 6186 Top Outlet Configuration2322252426 KUNKLESAFETY VALVE PRODUCTSSERIES 6000 Copyright 2014 Pentair KUKMC-0394-US-1407 page 3 Parts and NameMaterials1 NozzleBRS B283-C48500 or BRZ SB6232 Body Set ScrewSS 18-83 Warn Ring Set ScrewSS 18-84 DiscBRS B21 C4850045 Wire and SealSS Wire and Lead Seal6 Guide Set ScrewSS 18-87 Retainer Nut2 BRS B16SS A582-303 for D orifice8 StemSS A582-416 for E thru J orifice9 BodyBRZ B584-C84400 STL A109 or 10 LeverJIS SPCC Equivalent/ZN Plated Yellow11 Jam NutBRS B1612 Lift NutSTL A108-1018/ZN Plated13 CapAluminum.

5 Anodized14 Lever PinSTL A108-12L1415 Cap Set ScrewSS 18-816 Compression Screw BRS B1617 SpringASTM A-313 TY 63118 Spring StepBRS B1619 Stem RetainerBRS B16 BRS B16 for D and E Orifice20 GuideBRS B283-C37700 for F through J Orifice21 Warn Ring7 BRS B1622 SeatNote 123 Seat RetainerBRS B16524 Disc8 BRS B21 C48500525 Warn Ring Spring6SS A313-302/31626 Gag Screw9 STL A108-1018/ZN PlatedNotes:1. Models 6021, 6121, 6221 and 6934 Teflon ,optional O-ring seat available for all Section IV Models 6030, 6130, 6230 and 6935 are SS Models 6030, 6130, 6230 and 6935 are SS SA479-304 (D through H Orifice) or SS SA479-316 (J Orifice).5. Models 6030, 6130, 6230 and 6935 are SS Variation 02 (vibration dampening) Soft seat D , E and F orifice require specialwarn ring (notch on of fins).8. Applies only to elastomer soft seat Applies only to gag options.

6 Remove when valveis in service. Failure to remove gag screw maycause serious damage to equipment, personinjury, and VALVE PRODUCTSSERIES 6000page 4 KUKMC-0394-US-1407 Copyright 2014 Pentair SpecificationsModelOrificeConnections Valve Dimensions ApproximateNumber1 ANSI Standardin [mm]Weight InletOutletA BClb [kg] in [mm] in [mm]60**DC#D1/2[ ]3/4[ ]21/8[54]15/8[41]61/2[165]11/2[ ]60**DD#2D3/4[ ]3/4[ ]21/8[54]15/8[41]61/2[165]13/4[ ]61**DC#D1/2[ ] 61/2[165]11/4[ ]60**ED#E3/4[ ] 1 [ ]23/8[60]13/4[44]71/2[191]21/2[ ]60**EE#2E1 [ ] 1 [ ] 21/24[64]13/4[44]75/85[194]23/4[ ]61**ED#E3/4[ ] 71/2[191]21/4[ ]62**ED#E3/4[ ] 11/4[ ]27/8[73]13/4[44]71/2[191]23/4[ ]60**FE#F1 [ ] 11/4[ ]25/8[67]2[51]81/2[216]31/2[ ]60**FF#2F11/4[ ] 11/4[ ]27/8[73]2[51]83/4[222]

7 33/4[ ]61**FE#F1 [ ] 81/2[222]31/4[ ]62**FE#F1[ ] 11/2[ ] 27/8[73]2[51]81/2[222]33/4[ ]60**GF#G11/4[ ] 11/2[ ]31/8[79]23/8[60]95/8[244]51/2[ ]60**GG#2G11/2[ ] 11/2[ ] 33/8[86]23/8[60]10 [254]53/4[ ]61**GF#G11/4[ ] 95/8[244]5 [ ]62**GF#G11/4[ ] 2 [ ]33/8[86]21/4[57]95/8[244]53/4[ ]60**HG#H11/2[ ] 2 [ ]35/8[92]23/4[70]105/8[270]73/4[ ]60**HH#2H2 [ ] 2 [ ]41/8[105]23/4[70]111/8[283]8 [ ]61**HG#H11/2[ ] 105/8[270]71/4[ ]62**HG#H11/2[ ] 21/2[ ]37/8[98]3[76]105/8[270]8 [ ]60**JH#J2 [ ] 21/2[ ]41/4[108]33/8[86]135/8[346]151/2[ ]60**JJ#2J21/2[ ] 21/2[ ]41/2[114]33/8[86]14 [356]153/4[ ]61**JH#J2 [ ] 135/8[346]15[ ]62**JH#J2 [ ] 3 [ ]45/8[117]33/8[86]135/8[345]151/2[ ]Dimensions are for reference :1. Replace asterisks with desired model # with desired seat Model 6030 and 6935 available only 1/2x 3/4" [ x 19 mm], 3/4x 1" [19 x mm], 1 x 11/4" [ x mm], 11/4x 11/2"[ x 38 mm], 11/2x 2" [38 x 51 mm] and 2 x 21/2" [51 x 64 mm].

8 3. Models 6933, 6934 and 6935 have samedimensions as model 6010. 4. 21/4" for BSP [57].5. 73/8" for BSP [ ].KUNKLESAFETY VALVE PRODUCTSSERIES 6000 Copyright 2014 Pentair KUKMC-0394-US-1407 page 5 CapacitiesNon-code1and ASME Section VIII Air ( , SCFM) Flow Coefficient = Pressure Orifice Area, in2 (psig)DE FG H J( ) ( )( ) ( )( ) ( )328507712719832543257891462283746397010 8178278456845801242053195231050891382283 5558215641141772924547442073131204336524 8582583148231381593972309316625842566310 8635104185288474739121140114204317523815 1336451252233475728921461501362423776219 6815865514626140767110451711601572814367 2011211837651683004667691197196270179319 4968181274208775189338526867135022128020 0357555916142623378521137658596515032462 9022139561510141579258895232414645106316 5627131002434346741112173228381052544537 0411611808296311026447273412101885308811 5275491764125919613213120286510793130820 3833391252965298231357211434641303075488 5314062190358913531856788314552267371414 0329586912150423433839145339606942155324 2039641503506259721602249640901603716631 0311700264943401703937011091179828024590 1804147391150189729544841190436778121019 9531075091200457816126920933260534121047 8854132921913413559222050089213882289356 6584223052193114482387371860922405439691 5072485387163432505641007156725834024659 3260586104516262681417768432706071084168 6277943297094280628112217452877448273442 9065011601805297546357594300671119818643 07447887845 Note:1.

9 No code stamp or NB on nameplate below15 psig VALVE PRODUCTSSERIES 6000page 6 KUKMC-0394-US-1407 Copyright 2014 Pentair CapacitiesNon-code1and ASME Section VIII Air [Metric, Nm3/h]Flow Coefficient = Pressure Orifice Area, cm2 [barg]DEFGHJ[ ][ ] [ ][ ] [ ] [ ] :1. No code stamp or NB on nameplate barg VALVE PRODUCTSSERIES 6000 Copyright 2014 Pentair KUKMC-0394-US-1407 page 7 CapacitiesNon-code1and ASME Section VIII Steam ( , lb/h)Flow Coefficient = Pressure Orifice Area, in2 (psig)DEFGHJ( ) ( ) ( )( ) ( ) ( )387155242398621101741001782774577111166 6121215335552860140981372453826299801606 1015227142269510831775151793194978191276 2091202063685739441471241025234417649107 0166627303026146672511951861305035291520 8081333207634014032157389214702291375345 3516279751608250541055038168110591746272 0445655411734114318842934480860442788122 6202231495160654728421310215933645511705 0289613932297357858637553294914772435379 3621580562100315602573400865668559210571 6442710422269189062211101727284844377270 9565211641811298646517621100682121818953 1244866797310571212721978326250818325110 7421325206233995295867611577313792145353 7551090281208031433222936755725938012583 3148723123813593997311308631540239639506 1541008313589315942479408863681043414092 3164825634226658310786145953170126474364 6798111381509831755273045027012114891601 0431863289747777442121931701104197030645 0537871128961801164207732325328830013599 1901224218533995604872914303200128422923 5665879915915006210134424003733615595881 5709220140425073900643010017164132301465 2615406767061044617116240152527224234698 1108761781925015852829440172571130518523 2601645293745697533117341922627017053044 4736780812163199292801766315249038084125 9220632290182632595070835913022213363001 8863367523786351345122039 Note:1.

10 No code stamp or NB on nameplate below15 psig VALVE PRODUCTSSERIES 6000page 8 KUKMC-0394-US-1407 Copyright 2014 Pentair CapacitiesNon-code1and ASME Section VIII Steam [Metric, kg/h]Flow Coefficient = Pressure -Orifice Area, cm2 [barg]DEFGHJ[ ] [ ] [ ] [ ][ ] [ ] :1. No code stamp or NB on nameplate barg VALVE PRODUCTSSERIES 6000 Copyright 2014 Pentair KUKMC-0394-US-1407 page 9 CapacitiesASME Section I Steam ( , lb/h)Flow Coefficient = Pressure -Orifice Area, in2 (psig)DEFG HJ( ) ( ) ( ) ( )( ) ( )151733104827941237202720201358558919143 2234625228407634104516272666302564567101 1701822298635283505785129520173306403105 5486114202213362545338603937154624083945 5036565110131671260342655539270010891796 2798458460420749116519212993490465447798 1241204731885224704758481319217433875550 7550389813972303358858798053194814752432 3789620885559999155325613990653890588104 9163226904191686795616109917102819439271 9610064411501788294845937525105672120018 6630774794785511070012501945320649958184 1157281300202333355196851312075713512101 3464539788421257851401217935935598917213 0813145122583722579995011358411502233638 5160009830140869155224143980620110160145 8981602249241096402104891509261653257142 3866031081816098217532727449770041147717 0103818542884475574061213518010951954304 0501378081279419011512055319752718210134 5220012082156335355298612141112101264225 6351057879014147692201320235736666045941 6154282301377245738236303981816087240143 3255839796561102201674525014892659413668 1910622174042601546275942927077110241806 2270160228604448733511426187212801658296 0460575931182819379290171530614761785112 2302003830017713162491881091263220696 KUNKLESAFETY VALVE PRODUCTSSERIES 6000page 10 KUKMC-0394-US-1407 Copyright 2014 Pentair CapacitiesASME Section I Steam [Metric, kg/h]Flow Coefficient = Pressure -Orifice Area, cm2 [barg]DEFGHJ[ ] [ ] [ ] [ ] [ ] [ ] VALVE PRODUCTSSERIES 6000 Copyright 2014 Pentair KUKMC-0394-US-1407 page 11 Service Recommendations for Series 6000 Resilient Seat/Seal MaterialsSeat/Seal MaterialsService RecommendationViton A (-15 to 400 F [-26 to 204 C]) Air and GasEthylene Propylene (-60 to 250 F [-51 to 121 C]) SteamTeflon (.)