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VANGUARD™ 810 EFI BIG BLOCKTM EFI - Mud Buddy

BRIGGS & STRATTON. CUSTOMER EDUCATION. ELECTRONIC FUEL INJECTION. SERVICE & DIAGNOSTICS. vanguard 810 EFI BIG BLOCKTM EFI. Contents Contents Section 1 General Information Oxygen Sensor Caution 2 P0131/P0132 .. 19-21. Common 3 PE System Lean Wire color Abbreviations .. 4 22. General Diagnostic 5-8 Fuel Injector A and B. Mil Blink Diagnostic Trouble Codes .. 6 P0201/P0202 .. 23-24. On-Board Diagnostic (OBD) System Check 6 Fuel Pump Relay 490000. Scanning for Diagnostic Trouble Codes .. 6-8 P0230/P0232 .. 25-26. Tools Needed .. 9 Fuel Pump Relay 610000. Service Precautions .. 10 P0230/P0232 .. 27-31. General Circuit testing .. 11-12 Crank Position Sensor Troubleshooting with a DVOM .. 12 P0336/P0337 .. 32-33. Troubleshooting with a Test 12 Ignition Coil A and B.

Section 1 - 2 General Information •CAUTION To reduce the chance of personal injury and/or property damage, the following instructions must be carefully observed.

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Transcription of VANGUARD™ 810 EFI BIG BLOCKTM EFI - Mud Buddy

1 BRIGGS & STRATTON. CUSTOMER EDUCATION. ELECTRONIC FUEL INJECTION. SERVICE & DIAGNOSTICS. vanguard 810 EFI BIG BLOCKTM EFI. Contents Contents Section 1 General Information Oxygen Sensor Caution 2 P0131/P0132 .. 19-21. Common 3 PE System Lean Wire color Abbreviations .. 4 22. General Diagnostic 5-8 Fuel Injector A and B. Mil Blink Diagnostic Trouble Codes .. 6 P0201/P0202 .. 23-24. On-Board Diagnostic (OBD) System Check 6 Fuel Pump Relay 490000. Scanning for Diagnostic Trouble Codes .. 6-8 P0230/P0232 .. 25-26. Tools Needed .. 9 Fuel Pump Relay 610000. Service Precautions .. 10 P0230/P0232 .. 27-31. General Circuit testing .. 11-12 Crank Position Sensor Troubleshooting with a DVOM .. 12 P0336/P0337 .. 32-33. Troubleshooting with a Test 12 Ignition Coil A and B.

2 Troubleshooting with a Noid 12 P0351/P0352 .. 34-35. 13-14 Idle Air Control Model 490000 Component 16 36-37. Model 610000 Component 17 System Voltage P0562/P0563 .. 38-39. Fuel and Air Metering System Section 2 Malfunction Indicator Lamp Fuel Supply Components .. 2-3 40-41. ECM Modes of Operation .. 2. Closed Loop Control .. 2 Section 3b Diagnostic Trouble Codes Fuel Pressure Relief 4 Scan Diagnostics Fuel Rail 5 Oxygen Sensor Heater Fuel Injectors .. 6 P0031/P0032 .. 2-4. Diaphragm Lift Pump Model 490000 .. 7-8 Manifold Absolute Pressure Sensor Electric Lift pump for Model 610000 .. 9-10 P0107/P0108 .. 5-7. Fuel Pump 11 Manifold Air Temperature Sensor Throttle Body Assembly .. 12 P0112/P0113 .. 8-10. Fuel Flow 13-14 Engine Head Temperature Sensor P0117 11-13.

3 Section 3 Diagnostic Trouble Codes Throttle Position Sensor 490000. ECM Connector Pin-Out .. 2-3 P0122/P0123 .. 14-16. EFI System Diagram Model 490000 .. 4-5 Throttle Position Sensor 610000. Model 490000 Engine to Chassis diagrams 6-7 P0122/P0123 .. 17-19. EFI System Diagram Model 61 8-9 Oxygen Sensor Model 610000 Engine to Chassis diagram 10 P0131/P0132 .. 20-22. Fuse/Relay box component locations .. 11 PE System Lean Diagnostic Trouble Codes List .. 12 23. Verifying the ECM is Powering Up .. 13 Fuel Injector A and B. P0201/P0202 .. 24-25. Section 3a Diagnostic Trouble Codes Fuel Pump Relay 490000. Non-Scan Diagnostics P0230/P0232 .. 26-27. Oxygen Sensor Heater Fuel Pump Relay 610000. P0031/P0032 .. 2-3 P0230/P0232 .. 28-30.

4 Manifold Absolute Pressure Sensor Crank Position Sensor P0107/P0108 .. 4-6 P0336/P0337 .. 31-32. Manifold Air Temperature Sensor Ignition Coil A and B. P0112/P0113 .. 7-9 P0351/P0352 .. 33-34. Engine Head Temperature Sensor Idle Air Control P0117 10-12 35-36. Throttle Position Sensor 490000 System Voltage P0122/P0123 .. 13-15 P0562/P0563 .. 37-38. Throttle Position Sensor 610000 Malfunction Indicator Lamp P0122/P0123 .. 16-18 39-40. Contents Contents Section 4 Symptoms Introduction to Symptoms .. 2. Engine will NOT 3. Engine Cranks But Will NOT Start .. 4-5. Hard Start Symptoms .. 6-7. Engine Has Low Power 8-9. Engine Hunting and Surging .. 10-11. Possible Symptoms with ECM Connectors 12-13. General Information Section 1 - 1.

5 Contents Section 1 General Information Caution 2. Common 3. Wire color Abbreviations .. 4. General Diagnostic 5-8. Mil Blink Diagnostic Trouble Codes .. 6. On-Board Diagnostic (OBD) System Check 6. Scanning for Diagnostic Trouble Codes .. 6-8. Tools Needed .. 9. Service Precautions .. 10. General Circuit testing .. 11-12. Troubleshooting with a DVOM .. 12. Troubleshooting with a Test 12. Troubleshooting with a Noid 12. 13-14. Model 490000 Component 16. Model 610000 Component 17. Section 1 - 2 General Information CAUTION. To reduce the chance of personal injury and/or property damage, the following instructions must be carefully observed. Proper service and repair are important to the safety of the service technician and the safe, reli- able operation of all Electronic Fuel Injection (EFI) equipped engines.

6 If part replacement is nec- essary, the part must be replaced with one of the same part number or with an equivalent part. Do not use a replacement part of lesser quality. The service procedures recommended and described in this service manual are effective meth- ods of performing service and repair. Some of these procedures require the use of tools specifi- cally designed for the purpose. Accordingly, anyone who intends to use a replacement part, service procedure, or tool which is not recommended by the manufacturer, must first determine that neither his safety nor the safe operation of the unit will be jeopardized by the replacement part, service procedure or tool se- lected. It is important to note that this manual contains various Cautions and Notices that must be care- fully observed in order to reduce the risk of personal injury during service or repair, or the possi- bility that improper service or repair may damage the unit or render it unsafe.

7 It is also important to understand that these Cautions and Notices are not exhaustive, because it is impossible to warn of all the possible hazardous consequences that might result from failure to follow these instructions. All information, illustrations and specifications contained in this manual are based on the latest product information available at the time of publication approval. The right is reserved to make changes at any time without notice. General Information Section 1 - 3. Common Abbreviations BARO - BAROMETRIC PRESSURE IC - IGNITION CONTROL. BAT - BATTERY, BATTERY POSITIVE IGN - IGNITION. TERMINAL, BATTERY OR SYSTEM INJ - INJECTOR. VOLTAGE. I/O - INPUT/OUTPUT. B+ - BATTERY POSITIVE. kPa - KILOPASCAL. CAN - CONTROLLER AREA NETWORK.

8 KV - KILOVOLTS. CKT - CIRCUIT. MAP - MANIFOLD ABSOLUTE PRESSURE. CONN - CONNECTOR. MAT - MANIFOLD AIR TEMPERATURE. CYL - CYLINDER. MFI - MULTIPORT FUEL INJECTION. DEG - DEGREES. MIL - MALFUNCTION INDICATOR LAMP. DIAG - DIAGNOSTIC. MSEC - MILLISECOND. DLC - DATA LINK CONNECTOR. MPR - MAIN POWER RELAY. DTC - DIAGNOSTIC TROUBLE CODE. N/C - NORMALLY CLOSED. DVOM - DIGITAL VOLT OHMMETER. N/O - NORMALLY OPEN. ECM - ENGINE CONTROL MODULE. OBD - ON-BOARD DIAGNOSTIC. EHT - ENGINE HEAD TEMPERATURE. OPT - OPTIONAL. SENSOR. PWM - PULSE WIDTH MODULATION. EI - ELECTRONIC IGNITION. RAM - RANDOM ACCESS MEMORY. EFI - ELECTRONIC FUEL INJECTION. REF HI - REFERENCE HIGH. EMI - ELECTROMAGNETIC INTER- FERENCE REF LO - REFERENCE LOW. ENG - ENGINE ROM - READ ONLY MEMORY.

9 EOP - ENGINE OIL PRESSURE SPN - SUSPECT PARAMETER NUMBER. EST - ELECTRONIC SPARK TIMING SW - SWITCH. E-STOP- EMERGENCY STOP TAC - THROTTLE ACTUATOR CONTROL. FMI - FAILURE MODE INDICATOR TACH - TACHOMETER. GND - GROUND TERM - TERMINAL. GOV - GOVERNOR TP - THROTTLE POSITION. GPH - GALLONS PER HOUR TPS - THROTTLE POSITION SENSOR. O2 - HEATED OXYGEN SENSOR V - VOLTS. HG - INCHES OF MERCURY VAC - VACUUM. IAC - IDLE AIR CONTROL WOT - WIDE OPEN THROTTLE. Section 1 - 4 General Information Wire Color Abbreviations ABBREVIATION MAIN COLOR TRACER COLOR. BLK - BLACK . BLK/WHT - BLACK / WHITE. BLU - BLUE . BLU/BRN - BLUE / BROWN. BLU/YEL - BLUE / YELLOW. BRN - BROWN . GRN - GREEN . GRN/WHT - GREEN / WHITE. GRY - GREY . GRY/BLK - GREY / BLK.

10 - LIGHT BLUE . - LIGHT BLUE / BLACK. - LIGHT BLUE / WHITE. - LIGHT GREEN . ORG - ORANGE . ORG/BLK - ORANGE / BLACK. ORG/WHT - ORANGE / WHITE. PNK - PINK . PNK/BLK - PINK / BLACK. RED - RED . RED/WHT - RED / WHITE. TAN - TAN . TAN/BLK - TAN / BLACK. VIO - VIOLET . VIO/BLK - VIOLET / BLACK. VIO/WHT - VIOLET / WHITE. WHT - WHITE . WHT/GRN - WHITE / GRN. WHT/RED - WHITE / RED. YEL - YELLOW . General Information Section 1 - 5. General Diagnostic Aids Engine Control Module (ECM) Self- Diag- Reading DTC's using only the MIL blink nostics code. The Engine Control Module (ECM) performs To activate the MIL blink code follow these a continuous self diagnosis on certain control steps. functions. This diagnostic capability is comple- 1.


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