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Variable-Speed Drive, Oil-Free Rotary Screw Air Compressors

Variable-Speed drive , Oil-FreeRotary Screw Air CompressorsOIL- free NIRVANA Oil-Free . ATRUE variable speed drive Oil-Free AIR COMPRESSOROnly Ingersoll-Rand offers Nirvana Oil-Free , the world s first true variable speed oil-freecompressor for critical Oil-Free applications requiring the highest quality of air and the greatestreliability. The two-stage Nirvana Oil-Free compressor offers:nFewer rotating parts than any other Rotary air compressor in its Permanent Magnet (HPM) motor has no bearings, thus raising the standard oncompressor reliability to an unequalled pulleys, belts or couplings to wear out or need replacing the HPM motor directly drivesthe s time-proven, reliable two-stage Oil-Free MOTOR STATOR PROVIDES DRAMATICALLY IMPROVED UPTIMEN irvana Oil-Free s high-efficiency HPM motor has virtually no wearing parts.

a true variable speed drive oil-free air compressor Only Ingersoll-Rand offers Nirvana Oil-Free, the world’s first true variable speed oil-free compressor for critical oil-free applications requiring the highest quality of air and the greatest

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Transcription of Variable-Speed Drive, Oil-Free Rotary Screw Air Compressors

1 Variable-Speed drive , Oil-FreeRotary Screw Air CompressorsOIL- free NIRVANA Oil-Free . ATRUE variable speed drive Oil-Free AIR COMPRESSOROnly Ingersoll-Rand offers Nirvana Oil-Free , the world s first true variable speed oil-freecompressor for critical Oil-Free applications requiring the highest quality of air and the greatestreliability. The two-stage Nirvana Oil-Free compressor offers:nFewer rotating parts than any other Rotary air compressor in its Permanent Magnet (HPM) motor has no bearings, thus raising the standard oncompressor reliability to an unequalled pulleys, belts or couplings to wear out or need replacing the HPM motor directly drivesthe s time-proven, reliable two-stage Oil-Free MOTOR STATOR PROVIDES DRAMATICALLY IMPROVED UPTIMEN irvana Oil-Free s high-efficiency HPM motor has virtually no wearing parts.

2 Should the motor besubjected to a catastrophic electrical surge or other electro-thermal event that damages one ormore of the motor coils, the stator is quickly and easily replaced in the field by authorizedtechnicians. The Nirvana stator exchange program provides: nQuick, convenient expense than a motor RELIABILITYTHE REVOLUTIONARYHYBRID PERMANENT MAGNETMOTOR HAS NO BEARINGS AND VIRTUALLY NOWEARING Oil-Free 'S INTEGRAL DESIGN, PATENTEDPACKAGING AND HPM MOTOR ELIMINATE TROUBLESPOTS, EFFICIENCY LOSS AND FAILURE. TIME-PROVEN QUALITY AIREND Not everything in the Nirvana Oil-Free compressor is brand new.

3 At the core of every NirvanaOil- free compressor is IR s rugged, reliable, two-stage Oil-Free airend. Used in thousands ofcompressors worldwide, IR s advanced Oil-Free airend features:nUnmatched rotor profile accuracy and repeatability. The airend is precision-machined in atwenty-step manufacturing coated with UltraCoat the most durable rotor coating PERFORMANCEULTRACOAT. SOLVING THE NEED FOR BETTER Oil-Free PERFORMANCE AND ENERGY SAVINGSThe challenge: to give our customers an Oil-Free Rotary compressor that operates at peakperformance throughout its lifetime. With the introduction of our fixed speed Oil-Free compressor ,Sierra, we introduced has proven to be unmatched in its protects every Sierra airend and now every Nirvana Oil-Free airend.

4 NUltraCoat rotor and housing coating process uses a mechanical and chemical bond to insurethat the microcoating interlocks with the rotor and casting delivers longer life and 10% energy of Operation%ofCapacity50001,0002,0004,0008 ,00016,00032,000 Nirvana Oil free UltraCoat10% Energy SavingsCompetitive CoatingWHEN COMPARED WITH OTHER COATINGS, ULTRACOAT IS A CLEAR WINNER. OUR CUSTOMERS GET MAXIMUMCAPACITY AND LOWER ENERGY COSTS OVER A LONGER AIREND LIFE 555115 F/46 C AMBIENT RATED PACKAGE FOR LONGER RUNNINGPERFORMANCEN irvana Oil-Free compressor is rated for 115 F/46 C throughout the entire package.

5 This meansthat the motor, coolant, electrics, controller and cooler design are rated for high ambientconditions. This increases performance by allowing fewer nuisance and electrics aredesigned to handle the highambients which can causecontroller failures if not properlydesigned. nMOTORMany compressor manufacturerswill simply put a high ambientmotor on their package and claimthat it s rated for highertemperatures. In the Nirvana Oil-Free , high ambient operationapplies not only to the compressormotor, but to the entire means that the motor,coolant, electrics, controller andcooler design are rated for highambient Nirvana Oil-Free cooler designprevents nuisance shutdownscaused by fouled coolant utilized in a Nirvana Oil-Freecompressor is also rated for 115 F/46 Cambient so that its properties do notbreakdown and cause EFFICIENCYNIRVANA WILL REDUCE THE TOTAL LIFE CYCLE COST TO OWN ANDOPERATE AN AIR COMPRESSORIR s exclusive VSD provides unequalled energy efficiency.

6 In a conventional air compressor , startingup the motor creates an enormous energy draw, as much as 800% of the full-load normal runningcurrent. Nirvana s HPM drive system:nLimits the in-rush current to less than 100%.nDecreases starting amp requirements, minimizing peak in lower energy Rotary 10 YEAR LIFE CYCLE COSTC omparison at 70% average volume capacity; 4,000 hours per year; .05/kWhTRADITIONAL PURCHASE DECISION FACTORS REPRESENT ONLY 20% OF THE COST TO OWN ANDOPERATE A Rotary Screw compressor . ENERGY REPRESENTS 60% OF THE LIFE CYCLE NIRVANA WILL SAVE AT LEAST 30% OF THE ENERGY COST OVER ITS SpeedOil- free RotaryPercentCostCompetitiveVFD Oil-FreeNirvanaOil-FreeSavingsEnergyMain tenanceInstallationPurchase Price7 NIRVANA SAVES ENERGY WITH UNEQUALLED EFFICIENCY AND RELIABILITYU nlike conventional on-line/off-line air Compressors , Nirvana does not unload.

7 Instead, Nirvanacompressors simply reduce speed and volume to meet demand. A Nirvana compressor :nSimply shuts off, rather than run unlimited starts per hour with no decrease in motor a 30% energy savings compared to standard, fixed- speed Oil-Free TECHNOLOGYULTRACOAT. SOLVING THE NEED FOR BETTER OIL-FREEPERFORMANCE AND ENERGY SAVINGSI ngersoll-Rand s exclusive UltraCoat rotor and housing coating process uses a mechanical andchemical bond to insure the thinnest coating with the tightest possible has proven to be unmatched in its protects every Sierra airend and now every Nirvana Oil-Free rotor and housing coating process uses a mechanical and chemical bond to ensurethat the microcoating interlocks with the rotor and casting delivers longer life and 10% energy OF THE STAINLESS STEEL SECOND-STAGEROTORS HAVE MINUTE CREVICES THAT TIGHTLY BOND

8 THEULTRACOAT COATING. THE RESULT IS THE MOST DURABLEPERFORMANCE ON THE MARKET, LOWERING OURCUSTOMERS ENERGY COSTS AND INCREASING THE LIFEOF THE AIREND IN THEIR NIRVANA Oil-Free help our customers get the bestperformance, we didn t limit our design effortsto the coating. We selected stainless steeland aluminum for the piping linking theintercooler with the stainless steel second-stage created in the coolingprocess cannot corrode these materialsnThe elimination off rust formation furtherlengthens the life of the coating design innovations separateNirvana Oil-Free from any othercompressor in its MICROPROCESSOR CONTROLLERW hether your application requires eight hours of continuous-duty compressed air or anintermittent supply over a 24-hour period, the Intellisys microprocessor puts you in completecontrol.

9 NWith finger-touch control, the Intellisys controller provides quick, comprehensive accessto your compressed air can quickly and easily adjust the operating parameters of the Nirvana compressor tomeet your plant air system s requirements and minimize operating provides fast diagnosis of system demand, displays a warning and/or stops thecompressor if it exceeds operating parameters, and provides a history of events leading upto the condition. This will keep troubleshooting expenses and downtime to a minimum. HIGH-EFFICIENCY HPM MOTORnThe HPM motor has virtually no wearing parts, making it efficient HPM motor has no bearings, pulleys, belts or couplings towear out, ensuring reliability of the HPM motor is a technology that raises the standard ofcompressor reliability to an unequalled DRIVEAn all-new, compressor -specific modular drive , designed for Nirvana with the latesttechnology.

10 But using all standard components for easy repair and air ventilation over the modular drive heat sinks allows the drive to run cooler andthe heat sinks to last drive diagnostics are displayed on the Intellisys standard modular components eliminate costly VFD patented modular drive can be diagnosed and serviced on site by qualified IR service personnel, eliminating valuable smaller than standard frequency OIL-FREETWO-YEAR PACKAGEWARRANTYnNirvana features a two-year bumper-to-bumper packagewarranty covering everything exceptperiodic PROVEN AIRENDDESIGNnThe Sierra airend design updated forvariable speed operation enables theNirvana Oil-Free to yield the bestperformance at both full and a constant specificpower efficiency at any point in theoperating curve will maximize energysavings for the end F/46 C AMBIENT RATEDnNirvana Compressors are designedto operate in high ambientconditions.


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