W cast iron motors - Brook Crompton

1 WW ccaasstt iirroonn mmoottoorrss2011 3E issue ssiizzeess 8800 ttoo 3355552 Spec ification and In tro ductionCCaasstt IIrroonn SSppeecciiffiiccaattiioonnFFrraammee ssiizzeessEEnncclloossuurreeMMoouunnttii nngg ooppttiioonnTTeerrmmiinnaall bbooxx ppoossiittiioonnVVoollttaaggeeFFrreeqquu eennccyyCCoooolliinnggBBeeaarriinngg llooccaattiioonnLLuubbrriiccaattiioonnII nnssuullaattiioonnTTeemmppeerraattuurree rriisseePPaaiinntt ccoolloouurrFFaann ccoovveerrTThheerrmmaall pprrootteeccttiioonnAAnnttii ccoonnddeennssaattiioonn hheeaatteerrssDDrraaiinn hhoolleessIInnvveerrtteerr DDuuttyy (with derate)AAmmbbiieenntt tteemmppeerraattuurreeAACC && DDCC bbrraakkee ooppttiioonn80 -355IP55 Foot (B3), Flange (B5 ), Fac e (B14) or Pad (B30) Top, (80 frame right h and side)3 kW an d below: 230 / 4004 kW an d above: 400 / 69050 HzIC411 Drive end80 -180 do uble-shielded bearings200 - 355 regreasing f aci lit yclas s Fclas s Bwat er blue (RAL 5021)St eel200 - 355 (by thermistors)-160 - 355 Variable Torque: 10:1 Constant Torque: 2.

2 1-20 C to + 40 C-IP56, IP65, IP66 Foot & Flange (B35), Foo t & F ace ( B3 4)Right hand si de, left hand side--60 HzIC410 , IC416 & IC418No n d riv e endRegr ea sing facility-clas s Hclas s Fon requestPlas tic (80 - 180)80 - 18080 - 35580 - 132-Alternative speed rang e-50 C to +10 0 C80 - 355 OptionStandard pro ductSSppeecciiffiiccaattiioonnBBrrooookk CCrroommppttoonnBrook Crompton is a leading supplier ofelectric motors for the global indu strial marke t,with m ot or solutions which benefit a wide range products are used in almost every industrialac tivity i ncludi ng water treat ment, buildingservices, chemical/petrochemicals, generalpro ces sing and manufactu ring wher e they drivefan s, p umps, compres sors and conveyors, amongstoth er th Crompton incor por ates many well knownnam es including Brook motors , Cr ompton Parkin-son, Electrodrives, New man.

3 Bull Electric andHaw ker Siddeley Electric have extensive stocks of motors , backed-up bya network of distribut ors, e nsu ring excellent localsupport whereve r aassssuurraanncceeStr in gen t quality procedures ar e obs erved fromfirst des ign to finished product in accordance withthe ISO9001 quality of ou r factories have been assessed to meetthese requirements, a fu rthe r ass urance that onlythe highest s tandards of quality ar eac ccaasstt iirroonn rraannggeeThe Brook Crompton W motor range coverspro ducts with outputs from as l ittl e as 0. 18kW to400 kW in frame sizes 80 to 355L. They are suitablefor us e w ithin a diverse range of applications fr omfood an d drin k to china clay production.

4 Fr omroll er ta ble drives to r efr igeration. Manyappli cations of ten have adverse operatingcond ition s i ncluding repeated starting andoccasional overloadin g; the W range is well suitedto th ese situations. A virtual go anywhere motor,th is cast iron range has a full 3-year guar iinncclluuddee:: high ef ficiency for low running cos ts high r eliability for long life low no ise levels cool r unn in g for long insulation life Eurovoltage: 400V 10% high t orque with smooth acceleration andlow cur rent eas e of mai ntenance IP5 5 protection 4-po sition cable entry mult i-mount for adaptability also available for Zone 2, Zone 21 & 21 see catalogu e 2204E for further detailsEEffffiicciieennccyyBro ok Crompton a re an approved manufacturer ofac electric m otors within the UK GovernmentsEnh anc ed Ca pital Allowance sch eme.

5 A wide rangeof si ng le speed motors are included on thetech nology lis check the ECA scheme website:ww time of purchase for ab ove specification and options give a brief s umm ary of features availabl e for the W c ast iron a full listin g o f o pti onal features, plea se contact Brook Crompton s ales .3 Standards and envir onmentDDiirreeccttiivveessSSttaannddaarr ddssRReeffeerreennccee nnuummbbeerrssMMoottoorr CCEE mmaarrkkeeddSSttaannddaarrddssDDooccuumm eennttaattiioonn ffoorr ccuussttoommeerrss tteecchhnniiccaall ffiilleeSSaaffeettyy iinnssttrruuccttiioonnss wwiitthh eevveerryy mmoottoorrCCoommmmeennttCCoommpplliiaann ccee wwiitthh EEuurrooppeeaann ddiirreeccttiivveess aappppllyyiinngg ttoo AACC iinndduuccttiioonn mmoottoorrss73/ 23/EEC93/ 68/EEC2006/95/ECYesEN 60034 Declaration of confo rmityYesRe levan t electricalequipment operati ngbe tween50 to 1000 volts ACDD iirreeccttiivveessLow vol tage(LV )

6 89/3 92/EEC93/44 /EEC98/ 37/EC98/ 79/EC2006 /42 /E CNoNot appl ic ableCerti ficate of incorporationYesStatement(2)Mach iner y(MD)89/33 6/EEC92/31/EEC93/68/EEC20 04 /108/ECNoEN 60034-1 Statement(1)YesCom ponentEl ectromagneti c com patibility(EMC)(1)Motor s operating from a correctly a pplied, sinusoidal (AC) supply meet the requirements of the EMC directive and are within the limits specified in standard EN 60034-1(2)When installed in accorda nce with our customer safety and installation and mai ntenance instructions, t hey can be put into ser vi ce only when the machinery into which they are b eing incorporated, has be en declared to be in conf ormi ty w ith the machi nery directive in accordance wit h Article 4(2) and A nnex IIB of that Direc tive (98/ 37/EEC)Stand ardOutputsPerformanceDimensionsMountingD egrees of pr otectionSSttaannddaarrddssMotors of cast iron construction can be manufac tured t o the internation al standards listed below.

7 motors complying with IEC 60034-1 also comply with many of th e na tiona l sta ndards of otherEurop ean countries, eg CEI 203 (Italy), NBN7 (B elgi um), NEN 3173 (Netherlands), SEN 2601 01(Swede n)RangeBS, EN & IECEN & IECEN 503 47EN 60034-1EN 50347EN 600 34-7EN 60034-5 UKEuropeIECIEC 60034-1 IEC 60034-1 IEC 60072-1 IEC 60034-7 IEC 60034-5 International92/42 /EEC96/57/EC20 00 /55/E C20 05 /32/E CYesEN 60034-30 Dec laration of confo rmity-Minimum efficiency l evelsfor mo tor - 375kW2-6 pol eEnergy using products(EuP)EEuurrooppeeaann ddiirreeccttiivveessThe following European directive s apply:EEnnvviirroonnmmeenntt EEnncclloossuurreeAll mo tors h ave degrees of I P protection as defined inIEC EN 60034 -5.

8 The normal arr angement is Specification (page 2) f or alter ccoooolliinnggMotors are cooled in accordance wi th IEC 60034-6. The normalar ra ngement i s IC4 11 ( Total ly En closed Fan Ventilated) via a fanmounted at the non-drive end. See Specification (page 2) f or alter EEnneerrggyy PPeerrffoorrmmaannccee SSttaannddaarrddTThhee nneeww ssttaannddaarrddThe EU ME PS scheme sets ne w mmaannddaattoorryymini mum efficiency levels for m ost single s peed3ph in duction mo tors up to 375kW rated up to1000V, unlike the narrow definition of the CEMEP volu ntary scheme which only covered a sm allnu mber of stan dard Volu ntary Agreement, since 1998, of CEMEPfor moto r manu factures has e xp ire d(c lass es E FF3 /EFF2/EFF1).

9 The new standa rd for motors is now mmaannddaattoorryyregulation in scope of EU MEPS covers 2, 4 & 6 pole singlespee d 3 ph in duction motors fr om to 3 75kW,rat ed up to 10 00V based on continuous dutyope ing to reduce ener gy consumpti on throughou tEurop e and th e rest of the world, it comes into ef-fect in 3 stag es . The effect of this is to maximisepot ential savings in ele ctri c motor driven of t he re gulation is a new international IEC60034 -3 0 st anda rd. It defines the followingeff icie ncy classe s :IIEE11- Standard Efficiency (comparable to EFF2)IIEE22- High Efficiency (comparable to EFF1 and USAEPACT 60 Hz)IIEE33- P remium Eff ic iency (comparable t o USA N EM A Pre mium 60 Hz)NNeeww EEffffiicciieennccyy lleevveellss iinn EEuurrooppee ((TTiimmee LLiinnee))MMaannddaattoorryy ffrroomm::Sinc e 16 J une 2011:Minimum effic ie ncy requirement at IE2 for allmot ors covered - 375kWFrom 1 January 2015:Minimum effic ie ncy requirement at IE3 le vel - 375kW motors or IE2 level for motorsequipped wit h a n appropriat e vari able speed 1 January 2017.

10 Minimum effic ie ncy requirement at IE3 le vel - 375kW motors or IE2 le vel for motorsequipped wit h a n appropriat e vari able speed EN 50347:2001BS EN 50347:2001BS EN 60034-30BS EN 50347BS 4999 par t 141BS EN 60034-7BS EN 60034-54 Perfo rmance data3000 min-1(2 pole)kW(hp)Jkgm2 PNnmin ( ) ( ) ( ) ( ) ( ) ( ) ( ) (10)11(15)15(20) (25)22(30)30(40)37(50)45(60)55(75)289028 8528802895288028952930293029452940295529 502950294529602955 WWPP--DDFF8800 MMMM ((11))WWPP--DDFF8800 MMSS ((11))WWPP--DDFF9900 LLMMXX ((11))WWPP--DDFF9900 LLSSXX ((11))WWPP--DDFF110000 LLMMFF ((11))WWPP--DDFF111122 MMRR ((11))WWPP--DDFF113322 SSGGXX ((11))WWPP--DDFF113322 SSMMXX ((11))WWPP--DDFF116600 MMJJ ((11))WWPP--DDFF116600 MMRR ((11))WWPP--DDFF116600 LLTT ((11))WWPP--DDFF118800 MMFF ((11))WWPP--UUDDFF220000 LLNNXX ((22))WWPP--DDFF220000 LLNNXX ((33))WWPP--UUDDFF220000 LLNNXX ((22))