Wearshield and Lincore Consumables - Lincoln …

1 AndLincore ConsumablesWhatarethebenefi ts of LincolnHardfacing Consumables ? Frequ entl y, the resultingdepositexhibitssuperiorwear-res istantcomparedto the ori gi nal material. Often,the resul ting depo sit is har der than the originalmaterial. Wh en properl y applied,the hardfacingor build-updepositwill last longerthan the ori gi nal material. Li ncol n hardfacing an d build-updepositsgo on smoothlyand exhibitbetterwear characteristi cs than many com petitivepr oductsintendedfor the sameappl icati Har dfacingConsumablesWearshield Stick ElectrodesSel ect a Wear shi eld el ectr ode from a broadselecti on one for almostany app lication.

2 Del iver maxim um weldingapplicationflexibilityin remotelocati on s. Com pared to other weldingprocesses,requi res the least amount of equipment. Many Wearshi el d Stick Electrodescan be usedin all weld ing posi re Open Arc Self -Shie lded and Gas-Shielded Wire Electrodes andSu bmer ged Ar c Wire ElectrodesChoosea Li ncore wire fo r maximumprodu cti vity, especiallyuseful on multiplelay er or repeti ti ve alloys,sizes and packagesare available. Pr oducesa hi gher depositionrate than stick. Au tomati c wel di ng, typically1/8 ( mm) electrode diameterand greater,requi res the greatestam ount of set-up,while deliveringthe high estdepositi on rates and maxim um co ln Electric is th e wo rl d s pre mi erma nu fac turerof weldi ng eq ui pm entandcon co mp anyoneart h is morefocusedon the ever -cha ng ing needsof the we ldingpro fes bus in essis al l ab outhelp in g companies make thei r we ld ingop era tio ns moreeffe ctive, mor eeff ici ent , mo re pr ofi tabl is tr uly your One Source when it comesto weld in g.

3 We re acompany tha t con ti nua lly re de di catesits elf to th e equ allyimportant goal s ofexc ept io nal qua lit y, andexc ep tion alservice . Ourfie ld su pportteam wit hhu ndre ds of fie ld saleseng ine er s andth ou sand s of knowledg eab le andre sp ons ive Lin co ln distrib utors in cou n-triesall over the wo rl d is th ela rg est in th e ind us tr no vat ive th inking. A quali ty andserv ice-firstat tit ud e. Fr es hap pro ach es to design,manufacturing,andpac e str eng th .Th at s Lin col n Ele ctri is hardfacing ?Th e Ameri can Wel ding Societydefineshardfacingas "A su rfacingvariationinwhi ch surfaci ng materialis depositedto reducewear.

4 "The term surfacingisdefi ned as "The app licationby welding.. of a layer , or layers,of materialto asurfaceto obtai n desiredpropertiesor dimensions, as opposedto makingajoint."AWS StandardWeldingTermsandDefinitionsWh at that meansto you is that you can use hardfacingconsumables fromLi ncol n El ectri c to: Get new life out of old par ts Hard face new par ts (such as on an OEM basis) to get better performancefrom new assemblies Hardfacerather than replacepartsAn d that extendsthe servicelife of your equ ipment subjectto wear, saves youmoney, an d sometimes,even makes a servicepart better than new! oln weld Neutr al and Allo y Subm erge d Arc FluxesUse a particular flux to tail or the resul ting wear char acteristicsfor your par tic ula r application.

5 Neutra l fl uxes do not significantlychang e weld metalco mp os itio n. Alloy fl uxes ar e used with mild steel wire to make alloywe ld de posi ts. Cho os ing th e right flux can be sim ple with help fr om theWel ding Exper ts at LincolnElect professionalswhat we dust ry- lead ing co nsisten cyCon sisten cy mat ter s to you, and it mat ters to us. We go toincred ible len gths to ensurethat ou r hard facingpro ducts areth e mos t consistently perfo rming co nsumablesin theindu stry . We check and re- checkevery po und of raw steel and flu xingred ien ts. Ou r manufa ctur ing processesar e the most meticulouslydes igned , diligentl y monitoredand tec hnicallyad vancedinth e ind us try, rel yi ng on Six Sigm a pr oces s contr ol s,opti cal em issi ons spectometry,x- ray analysisand ou r ownlong- st ud ied Per for ma nce Development System.

6 Dia met er and chem ical co mpositionar e verifiedat 19indiv idual poi nts thr ept ion al Compo sition Con tro lIn tes t after test, Lin coln s composition contro l systemshavesho wn to be sig nific antly su perior to that of other electrodesan d wir es on the market. Inc red ibly tigh t tolerances means bett er and moreco ns ist ent wear, less proceduraladj usting,less waste andincreased effici tan din g Ar c Sta bility Cons isten t and stable arcbeha vi or ma kes all thediffe ren ce in cu tti ng time frompro ced ural set- up and gettingth e hard faci ng depositandapp eara nce char acteristicsyou ex pe FeedabilitySet it and forget it!

7 Li ncore wi re feeds beau ti fu lly, so your hardfacingoperatorscan concentrateon gettingyou r equipmentback in serv ice insteadof on adjustments and bestwelding companyinthe worldWearshi el d, Li ncore and Lincolnweldhardfacingproductsare desi gned, man ufacturedand supp orted by LincolnEl ectri c The worl d s mo st respectedname in Total processcapab ility We understand weldingco nsumables an d the equipmentand systemsused toappl y them. Lo cal support Our sales engineersand hard facingspeci al ists in the fi eld are locatedat an office near you. Technical support Par t analysisand other applicationengi neeri ng serv ices are available.

8 Trai ni ng The wo rld s oldestweldingschooltrainsindi vidual s or teamsin standardor customizedclassesjust for ..PageProductIn tr oduction.. 2-3 Electrode SelectionGuide.. 4-8 WearshieldStickElectrode .. 9-22 BareRodforOxy-FuelandTI GHardfacingandCoatedElectro deforStickWelding.. 23-25Li ncore Self-Shiel dedandGas-ShieldedWir es.. 26-42Li ncore SubmergedArcWires.. 43-48 Precautions..49Li ncore SubmergedArcWiresforRollRebuil ding.. 50-52Li ncolnweldFl uxes.. 53 Packaging .. ro deRo ckwellGener alPageNam eHard ness (Rc) Po larityDe El ectrode- Build-UpWe ar sh iel d BU20 - 25DC+Build-upwith moderatehardnessto resist shockand9 ACmetal -to-metalwear, as in rolling and sliding.

9 Can be usedas underbasefor other hardfacingdep osits or as finalov erl ay on parts to be mach ined or on mildand low al loy steel ar sh iel d BU -3 031 - 38DC+Build-upwith slightlyhigherhardn ess than nable depositfor build -up on mediumcar bon and lowal loy materi al s, or final overlayof El ectrode- Metal-To-MetalWearWe ar sh iel d MM45 - 58DC+High hardnesslevel for metal-to-metal wear with mild d metal is heat martensiticwear-resistant steel ar sh iel d T& D58 - 65DC+Depositsimilarto Type M-1 tool steel, to resist metal-to-metal12 ACwear. Rebuildsdies and cuttingedg es of high speedtool ar sh iel d MI50 - 54DC+Resistsmetal-to-metalwear, mild abrasionand moderate13 ACimpact.

10 Providesa martensiticdepositwith considerableretai ned austenite. Generalpur pose electrode,a goodco mp romi se of metal -to-metalwear, moderateimpactan dmi ld abrasi ar sh iel d Mang jet40 - 47(1)DC+For bui lding up austeniticmanganesesteel and claddingcarbon14 ACsteel s. Producesan austeniticmanganese depositthat will workhardenin serv ice. Lowestcost au El ectrode- ImpactWe ar sh iel d 15C rM n40 - 50(1)DC+Prov ides a premiumausteniticchro mium manganesedepo sit. 15 ACResi sts sever e impact or gougingeven in a sing le layer overcarbonsteel . Used to join Hadfieldmang anesesteel to itself orto carbonsteel .We ar sh iel d Fr ogmang 45 - 55(1)DC+Desi gned specificallyfo r buildingup manganese frogs and16manganesecrossi ng diamondsin the railroadindu stry.