WELDING GUIDE

1 B hler Schwei technik Austria GmbHB hler- WELDING -St. 1, 8605 Kapfenberg / AUSTRIAP hone: +43 (0) 3862-301-0 Fax:+43 (0) 3862-301-95193E-Mail: GUIDEWELDING GUIDEB hler Schwei technik Austria GmbHB hler- WELDING -St. 18605 Kapfenberg / AUSTRIA+43 (0) 3862-301-0+43 (0) of the B HLER-UDDEHOLM GroupPublished by B HLER WELDINGBSGA 08/2005 E5000 Previous editions of the manual cease to be valid on publication of this edition of B hler smanual Information for Welders . Particulars regarding the appearance and use of our products serve as information for theuser. Details of the mechanical properties always refer to the pure weld metal in accordancewith the applicable standards. The parent metal, the WELDING position and the WELDING para-meters amongst other things affect the weld metal properties in the welded joint.

2 Express written agreement is required in each individual case as a guarantee of suitability for a specific purpose. Edition 07/2005 Technical Handbook of B HLER WELDING ProductsB hler Schwei technik Austria GmbHB hler- WELDING -St. 18605 Kapfenberg / AUSTRIA+43 (0) 3862-301-0+43 (0) of the B HLER-UDDEHOLM GroupWELDING GUIDEP reface B HLER WELDING Your Partner for WELDING Our customers' problems are our problems too is the basic principle at B HLER than 80 years of experience gathered by the company in over 70 different countrieshas proved beyond doubt that, in practice, the quality of the WELDING is decisive. Whenextreme temperatures, maximum strength requirements, exceptional resistance tocorrosion or the highest possible working speed become the critical factors, adaptableknow-how is pay close attention to all the issues relevant for successful WELDING - materials,application, WELDING additives - and cooperate with customers in developing the solutionmost favourable for them.

3 Nothing is too much trouble for us in our pursuit of optimal WELDING results for ourcustomers. Even in the Antarctic or the deserts of Africa, we provide our customers withproduct information, training courses and WELDING it comes to WELDING , only the best can satisfy us. That is why we collaborate inproduct development with universities and research institutes which have the necessaryequipment and personnel for performing the simulations and measurements we require(for example with scanning electron microscopes or high-speed cameras).At B HLER WELDING it's results than hler WeldingContentsVALPHABETICAL PRODUCT LIST .. VICOMPARISON TABLE EN/AWS-CLASSIFICATION AND B HLER PRODUCTS.. XIVGENERAL INFORMATION.. 1-1 PRODUCT INFORMATION.. 2-1 FILLER METALS FOR MILD STEELS.

4 2-5 FILLER METALSFOR PIPELINE WELDING .. 2-49 FILLER METALS FOR WEATHER-RESISTANT,HIGH-STRENGTH AND CRYOGENIC STEELS .. 2-71 FILLER METALS FOR HIGH TEMPERATURE AND CREEP RESISTANT STEELS.. 2-101 FILLER METALS FOR STAINLESSAND CORROSION RESISTANT STEELS.. 2-167 FILLER METALS FOR DISSIMILAR JOINTSAND SPECIAL APPLICATIONS .. 2-263 FILLER METALS FOR HEAT RESISTANT STEELS .. 2-295 NICKEL-BASE ALLOYS.. 2-319 NON FERROUS ALLOYS .. 2-350 SUB-ARC WELDING FLUXES .. 2-355 SELECTION GUIDES FOR FILLER METALS AND WELDING PROCESSES.. 3-1 SELECTION GUIDE FOR THE OFFSHORE INDUSTRY .. 3-2 SELECTION GUIDE FOR THE CHEMICAL AND PETROCHEMICAL INDUSTRY.. 3-4 SELECTION GUIDE FOR THERMAL POWER PLANTS .. 3-8 SELECTION GUIDE FOR HYDRO POWER .. 3-10 SELECTION TABLES BASE MATERIAL ORIENTED SELECTION.

5 3-13 PROCESS BASED SELECTION OF CONSUMABLES.. 3-33 MATERIAL BASED SELECTION OF CONSUMABLES.. 3-45 WELDING TECHNOLOGY DETAILS.. 3-87 EFFICIENCY AND CALCULATION GUIDE .. 4-1 COMPARISON CHARTS AND OTHER TOOLS.. 5-1 Alphabetical Product ListB HLER type of filler metalpageFOX NiSMAW stick electrode, low-alloyed, cryogenic Ni-IGGTAW rod, low-alloyed, cryogenic application Ni-IGGMAW solid wire, low-alloyed, cryogenic application2-94 FOX 20 MVWSMAW stick electrode, high-alloyed, creep resistant 2-12020 MVW-IGGTAW rod, high-alloyed, creep resistant 2-13620 MVW-UP/BB 24 SAW wire/flux-combinationhigh-alloyed, creep resistant 2-1603 NiCrMo 24 SAW wire/flux-combination, low-alloyed, high strength 2-973 NiMo 1-UP/BB 24 SAW wire/flux-combination, low-alloyed, high strength 2-96 FOX A 7 SMAW stick electrode,high-alloyed, special applications2-266 FOX A 7-ASMAW stick electrode, high-alloyed, special applications2-267A 7CN-IGGTAW rod, high-alloyed.

6 Special applications2-276A 7-IGGMAW solid wire 2-279A 7-MC Metal cored wire, high-alloyed, special application2-282A 7-FDGMAW flux cored wire, high-alloyed, Special applications2-284A 7 PW-FDGMAW flux cored wire, high-alloyed, Special applications2-285A 7CN-UP/BB 203 SAW wire/flux-combinationhigh-alloyed, special applications2-290 FOX AM 400 SMAW stick electrode, high-alloyed, highly corrosion resistant2-196AM 400-IGGTAW rod, high-alloyed, highly corrosion resistant2-212AM 400-IGGMAW solid wire, high-alloyed, highly corrosion resistant2-230 FOX ASN 5 SMAW stick electrode, high-alloyed, highly corrosion resistant2-194 FOX ASN 5-ASMAW stick electrode, high-alloyed, highly corrosion resistant2-195 ASN 5-IGGTAW rod, high-alloyed, highly corrosion resistant2-211 ASN 5-IG (Si)GMAW solid wire, high-alloyed,highly corrosion resistant2-229 ASN 5-UP/BB 203 SAW wire/flux-combinationhigh-alloyed, highly corrosion resistant2-257 ASN 5 SY-UP/BB 202 SAW wire/flux-combinationhigh-alloyed, highly corrosion resistant2-256BB 24 SAW flux, fluoride-basic type 2-357BB 25 SAW flux, fluoride-basic type 2-358BB 33 MSAW flux, aluminate-rutile-type 2-359BB 202 SAW flux, fluoride-basic type 2-361BB 203 SAW flux, fluoride-basic type 2-362BB 430 SAW flux, fluoride-basic type2-363BB 444 SAW flux, fluoride-basic type2-364BB 910 SAW flux, fluoride-basic type 2-365BF 16 SAW flux, manganese-silicate-type 2-360 FOX BVD 85 SMAW stick electrode for vertical-down WELDING , basic coating.

7 Pipe welding2-59 VIB hler WeldingVIIB hler WeldingB HLER type of filler metalPageFOX BVD 90 SMAW stick electrode for vertical-down WELDING ,basic coating, pipe welding2-60 FOX BVD 100 SMAW stick electrode for vertical-down WELDING , basic coating, pipe WELDING ,2-61 FOX BVD 110 SMAW stick electrode for vertical-down WELDING ,basic coating, pipe welding2-62 FOX BVD 120 SMAW stick electrode for vertical-down WELDING ,basic coating, pipe welding2-63 FOX BVD RPSMAW stick electrode for vertical-down weldingbasic coating, pipe welding2-58BW VIIrod for gas WELDING , mild steel 2-45BW XIIrod for gas WELDING , mild steel 2-46 FOX C 9 MVSMAW stick electrode, high-alloyed, creep resistant 2-117C 9 MV-IGGTAW rod, high-alloyed, creep resistant 2-133C 9 MV-IGGMAW solid wire, high-alloyed, creep resistant 2-145C 9 MV-MCGMAW metal cored wire, high-alloyed, creep resistant 2-147C 9 MV-UP/BB 910 SAW wire/flux-combination, high-alloyed, creep resistant2-158 FOX C 9 MVWSMAW stick electrode, high-alloyed, creep resistant2-118C 9 MVW-IGGTAW rod, high-alloyed, creep resistant2-134 CAT 430 L Cb-IGGMAW solid wire, chemical resistant2-218 CAT 439 L Ti-IGGMAW solid wire, chemical resistant2-219 FOX CELSMAW stick electrode for vertical-down WELDING , cellulosic coated, pipe welding2-52 FOX CEL+SMAW stick electrode for vertical-down WELDING , cellulosic coated, pipe welding2-53 FOX CEL 75 SMAW stick electrode for vertical-down WELDING , cellulosic coated, pipe welding2-54 FOX CEL 85 SMAW stick electrode for vertical-down WELDING , cellulosic coated.

8 Pipe welding2-56 FOX CEL 90 SMAW stick electrode for vertical-down WELDING , cellulosic coated, pipe welding2-57 FOX CEL MoSMAW stick electrode for vertical-down WELDING , cellulosic coated, pipe welding2-55 FOX CM 2 KbSMAW stick electrode, low-alloyed, high temperature 2-112CM 2-IGGTAW rod, low-alloyed, high temperature 2-128CM 2-IGGMAW solid wire, low-alloyed, high temperature 2-143CM 2-UP/BB 24 SAW wire/flux-combination, low-alloyed, high temperature2-154 FOX CM 5 KbSMAW stick electrode, low-alloyed, high temperature 2-115CM 5-IGGTAW rod, high-alloyed, high temperature 2-131CM 5-IGGMAW solid wire, high-alloyed, high temperature 2-144CM 5-UP/BB 24 SAW wire/flux-combination, high-alloyed, high temperature2-157 FOX CM 9 KbSMAW stick electrode, low-alloyed, high temperature 2-116CM 9-IGGTAW rod, high-alloyed, high temperature 2-132 FOX CN 13/4 SMAW stick electrode, high-alloyed, stainless 2-174 FOX CN 13/4 SUPRASMAW stick electrode, high-alloyed, stainless 2-175CN 13/4-IGGTAW rod, high-alloyed, stainless 2-205 VIIIB hler WeldingB HLER type of filler metalPageCN 13/4-IGGMAW solid wire, high-alloyed, stainless 2-220CN 13/4-MCMetal cored wire, high-alloyed, stainless2-234CN 13/4-MC (F)

9 Metal cored wire, high-alloyed, stainless2-235CN 13/4-UP/BB 203 SAW wire/flux-combination, high-alloyed, stainless2-250 FOX CN 16/13 SMAW stick electrode, high-alloyed, creep resistant 2-121CN 16/13-IGGTAW rod, high-alloyed, creep resistant 2-137 FOX CN 16/6 M-HDSMAW stick electrode, high-alloyed, stainless 2-179 FOX CN 17/4 PHSMAW stick electrode, high-alloyed, stainless 2-180 FOX CN 18/11 SMAW stick electrode, high-alloyed, creep resistant 2-122CN 18/11-IGGTAW rod, high-alloyed, creep resistant 2-138CN 18/11-IGGMAW solid wire, high-alloyed, creep resistant 2-146CN 18/11-UP/BB 202 SAW wire/flux-combination,high-alloyed, creep resistant 2-161 CN 19/9 M-IG GTAW rod, high-alloyed, special applications 2-277CN 19/9 M-IGGMAW solid wire, high-alloyed,special applications2-280 FOX CN 19/9 MSMAW stick electrode, high-alloyed, special applications2-268 FOX CN 20/25 MSMAW stick electrode, high-alloyed, highly corrosion resistant2-198 FOX CN 20/25 M-ASMAW stick electrode, high-alloyed, highly corrosion resistant2-199CN 20/25 M-IGGTAW rod, high-alloyed, highly corrosion resistant2-214CN 20/25 M-IG (Si)

10 GMAW solid wire, high-alloyed,highly corrosion resistant2-231 FOX CN 21/33 MnSMAW stick electrode, high-alloyed, heat resistant 2-302CN 21/33 Mn-IGGTAW rod, high-alloyed, heat resistant 2-308 FOX CN 22/9 NSMAW stick electrode, high-alloyed, highly corrosion resistant2-201 FOX CN 22/9 N-BSMAW stick electrode, high-alloyed, highly corrosion resistant2-200CN 22/9 N-FDGMAW flux cored wire, high-alloyed,highly corrosion resistant2-248CN 22/9 N-IGGTAW rod, high-alloyed, highly corrosion resistant2-215CN 22/9 N-IGGMAW solid wire, high-alloyed,highly corrosion resistant2-232CN 22/9 N-UP/BB 202 SAW wire/flux-combination,high-alloyed, highly corrosion resistant2-258CN 22/9 PW-FDGMAW flux cored wire, high-alloyed,highly corrosion resistant2-249 FOX CN 23/12-ASMAW stick electrode, high-alloyed, special applications2-269CN 23/12-MC Metal cored wire, high-alloyed, special application2-283CN 23/12-FDGMAW flux cored wire, high-alloyed,special applications2-286CN 23/12 PW-FDGMAW flux cored wire, high-alloyed,special applications2-287CN 23/12-IGGTAW rod, high-alloyed, special applications2-278CN 23/12-IGGMAW solid wire, high-alloyed,special applications2-281CN 23/12-UP/BB 202 SAW wire/flux-combinationhigh-alloyed, special applications2-291 IXB hler WeldingB HLER type of filler metalPageFOX CN 23/12 Mo-ASMAW stick electrode, high-alloyed, special applications2-270CN 23/12 Mo-FDGMAW flux cored wire, high-alloyed,special applications2-288CN 23/12 Mo PW-FD GMAW flux cored wire, high-alloyed,special applications2-289 FOX CN 24/13 SMAW stick electrode.