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WIREFEEDERS SPECIFICATIONS CAT. NO ... - …

CAT. NO. A446 Daihen in , NC 28269 DAIHEN Blauser DriveTipp City, OH 45371-2471Ph: 937-667-0800 Fax: 937-667-0885 For more information on brand products from DAIHEN INC. visit ourweb site at , or send us E-mail at / DM350 Digital Controlled DC InverterArc Welding MachinesPower SourcesSPECIFICATIONSITEMDP400DM350 ModePulse CV (Standard CV Ratings not shown)CVNumber of PhasesThree PhaseThree PhaseSingle PhaseRated Frequency50/60 Hz50/60 HzRated input Voltage (Auto Select)208V / 230V460V208V / 230V / 460V230V / 460 VInput Voltage Range187 253V414 506V187 253V, 414 506V207 253V, 414 506 VRated Input Input Input / / / Output Current400A350A250 ARated Load Output Current Range30 400A30 350A30 250 ARated Output Voltage Range12 38V12 36V12 31 VMax. No-Load Voltage92V80V65 VRated Duty Cycle50% (60% Standard CV)60%Max. Program Storage10030 Temperature Rise+320 F (+160 C)+320 F (+160 C)Useable Temperature Range+14 F ~ 104 F (+10 ~ +40 C)+14 F ~ 104 F (+10 ~ +40 C)External Dimensions(W x D x H) in.

Synchro Short-Pulse Allows the use of a very short and rigid arc length enabling very high travel speeds with minimal spatter and consis-tent droplet transfer

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Transcription of WIREFEEDERS SPECIFICATIONS CAT. NO ... - …

1 CAT. NO. A446 Daihen in , NC 28269 DAIHEN Blauser DriveTipp City, OH 45371-2471Ph: 937-667-0800 Fax: 937-667-0885 For more information on brand products from DAIHEN INC. visit ourweb site at , or send us E-mail at / DM350 Digital Controlled DC InverterArc Welding MachinesPower SourcesSPECIFICATIONSITEMDP400DM350 ModePulse CV (Standard CV Ratings not shown)CVNumber of PhasesThree PhaseThree PhaseSingle PhaseRated Frequency50/60 Hz50/60 HzRated input Voltage (Auto Select)208V / 230V460V208V / 230V / 460V230V / 460 VInput Voltage Range187 253V414 506V187 253V, 414 506V207 253V, 414 506 VRated Input Input Input / / / Output Current400A350A250 ARated Load Output Current Range30 400A30 350A30 250 ARated Output Voltage Range12 38V12 36V12 31 VMax. No-Load Voltage92V80V65 VRated Duty Cycle50% (60% Standard CV)60%Max. Program Storage10030 Temperature Rise+320 F (+160 C)+320 F (+160 C)Useable Temperature Range+14 F ~ 104 F (+10 ~ +40 C)+14 F ~ 104 F (+10 ~ +40 C)External Dimensions(W x D x H) in.

2 X in x in x in. x inches(without handles)250 mm x 640 mm x 544 mm)250 mm x 640 mm x 544 mm) lb (46 kg) lb (39 kg) SPECIFICATIONS subject to change withjout FeedersSpecifications subject to change withjout & Robot RetrofitOTC-DAIHEN RobotsWire Feed Speed866 in. / min. (22 m/min.)UseableMild ~ 1/16 in. ( ~ mm)WireStainless ~ 1/16 in. ( ~ mm)DiametersHard Alum (AL/MG).040, 3/64, 1/16 in. ( , , mm)Soft Aluminum3/64, 1/16 in. ( , mm) lb (13 kg) lb (7 kg) lb (4 kg)External x x inchesN/AN/A(W x D x H)(215 x 543 x 350 mm) All wire feeders feature 4-feed rolls for increased drive force for any wirealloy including soft aluminum All control circuits are built-in the power source offering incredibledurability Fully enclosed wire drive mechanism keeps out dirt and grime Standard wire cover flap keeps dirt and grime away from the welding wire Fully enclosed wire reel cover available as an option Suitable for OTC-DAIHEN MIG guns or any other major brandD-SERIES WIRE FEEDERSROBOTIC WELDING SOLUTIONSCM-741 SemiautomaticWire FeederCMRE-741 Automatic / RobotRetrofit Wire FeederFrontSideOTC-DAIHEN wire feeders come set upfor hard wires and air cooled torches asstandard features.

3 The following itemsare available as K5517A00 Aluminum Wire Kit K5439E00 Fully Enclosed Wire ReelCover K5516A00 Water Cooled Hardware KitDP400 PULSED MAG - PULSED MIGCO2 - MAG - MIG - FCAWDM350CO2 - MAGMIG - FCAWCM-741 SEMIAUTOMATICWIRE FEEDERS maller & Lighter80 kHz IGBTD igital InvertersSimple Operation and Perfect Welds from Arc Start to EndGet the total robotic welding solution by combining theD-Series with one of our AX-Series arc welding robotsoffering seamless integration and advanced featuressuch as Retract start, Synchro MIG & TIG, Feed ControlMIG, networking, arc data monitoring and much D-Series can also easily adapt to a multitude ofother manufacturers robots. Our universal interface andretrofit wire feeder options make combining either theDP400 or DM350 a and ask how we can integrate a system for Robot Retrofit PackagesOTC DAIHEN Arc WeldingRobot PackageCMRE-741 Wire FeederD-Series Power SourceD-SeriesPower SourceAX-SeriesRobotAF-4001 Wire FeederAX-SeriesControllerAF-4001 OTC- DAIHENR obot Wire FeederIdenticalwire drivemechanismsIdenticalwire drivemechanismsWIRE FEEDERSI nverterInverterTotal Solutions from the Single Source ProviderSynchroShort-PulseAllows the use of a very shortand rigid arc length enablingvery high travel speeds withminimal spatter and consis-tent droplet transferConventionalPulsed GMAWR educed arc lengthConventional machines can-not control the intrinsic shortcircuiting spikes that occurwith a reduced arc length,thereby creating excessivespatter with irregular dropletsize and arc lengthThe use of a longer arclength minimizes spatter.

4 However the arc becomessofter and tends to drag cre-ating inconsistent bead pro-files and penetrationSynchroShort-PulseAllows the use of a very shortand rigid arc length enablingvery high travel speeds withminimal spatter and consis-tent droplet transferConventionalPulsed GMAWR educed arc lengthConventional machines can-not control the intrinsic shortcircuiting spikes that occurwith a reduced arc length,thereby creating excessivespatter with irregular dropletsize and arc lengthThe use of a longer arclength minimizes spatter,however the arc becomessofter and tends to drag cre-ating inconsistent bead pro-files and penetrationAdvancing the Science of GMAW ApplicationsDP400DM350DM350 CV GMAW WITH REDUCED SPATTERDP400 ULTRA HIGH QUALITY PULSE & CV GMAWD SERIES HARDWARE OPTIONS 400 Amp @ 50% duty cycle 100 Job memory Digital CAN buss interface with OTC DAIHEN robots Smaller & lighter 80 kHz IGBT digital inverter Three phase automatic input voltage selection Factory optimized pulse waveforms Adjustable pulse waveform via function key Synergic or individual control of voltage and wire feed speed Wave Pulse function for TIG like welds on aluminumSimply switch it on and it keeps the depth of penetrationat a constant level even when tip-to-work distance fluc-tuates as shown.

5 (Not applicable for aluminum.)Conventional GMAW machines typically incorporateonly constant voltage (CV) characteristics. When tip-to-work distance fluctuates amperage will fluctuate causingchanges in Made Arc ControlComplete digitalization delivers four (4) types of arclength control for every welding process. Select thewelding process on the front panel and the microcom-puter automatically selects the idealarc length Penetration Controlfor Hard Wire ApplicationsNewly Developed T-MAC System SupportsMultiple Arc Length Characteristic ControlsSynchro Short-Pulse Controlfor Hard Wire ApplicationsWave Pulsefor AluminumWelding Condition MemoryStorage Function (100 conditions)Welding Memory Play Back Function ofwelding conditions can be accessed byone-touch control to repeat or recall KeyFront Panel Control allows setting of spe-cial functions by the operator without hav-ing to go inside the Welding of Welding ModesSetting of weld conditions such as weld-wire type and wire diameter are easilyaccomplished by the Touch Panel andreading the LED Can Easily SetConditionsPrecise setting of Amps and Volts can beaccurately achieved to Amp and , in addition to other CharacteristicsHard to soft arc characteristics can bechosen for a variety of Variety of FunctionsTouch panel control for various user-friendly functions to achieve high ModesSoftware is available for exotic alloys orspecial Meters are Easy to Read in Dim AreasBoth Current and Voltage are displayed during welding, with the average current and voltage being displayed after welding is.

6 Digital Diagnostics or error codes are displayed to assist Short-Pulse Waveform(A)Current control at pulse period short-circuittime(B)Instantaneous short-circuit current control(C)Automatic digital reactor control Wave Pulse utilizes a superimposed low frequency pulsefor hard and soft aluminum The most obvious benefit is the TIG bead appearance asshown in the weld photo below Wave frequency is adjustable from to 30 Hz Proven to reduce porosity and crack susceptibility1/8 ( mm) Mild Steel Fillet Weld with .045 ( mm)E70S-3 Mild Steel Wire at 64 gauge ( mm) A5052 Aluminum Plate ButtWelded With 3/64 ( mm) A5356 Aluminum WireSuperimposed low frequency pulse waveform60+ IPM 350 Amp @ 60% duty cycle 30 program memory Digital CAN buss interface with OTC - DAIHEN robots Smaller & lighter 80 kHz IGBT digital inverter Single & three phase automatic voltage selection High speed digital reactor drastically reduces spatter Cooling fan: High, Low, and Off Industrial HMI (Key Pad) operation panel Synergic or individual control of voltage and current(wire feed speed) Combination of digital start and digital burn-back control func-tion improves arc starting Large 7 segment digital LED numeric display Simple push buttons for JOB storage/call-up, and processprogramming Function key for advanced programming Consistent arc length despite changes in wire extension Tool-Free Dinse twist lock connectors for secondary outputNewly Developed Digital ReactorPrecisely controlled output current and waveformare very effective for reducing Arc StartingAnalogRemote PendantTakes priority over theHMI key pad on thepower source for settingweld current (WFS), arcvoltage, and wire ft.

7 Cable with PendantProvides the ability to setall welding parametersfrom this unit or the frontpanel of the powersource. 10 ft. cable withoptional Key Pad Operation PanelDM350 Key Pad Operation Panel(DM350 pendants shown) Large 7 segment digital LED numeric display Function key for advanced programming Cooling fan control: High, Low, and Off Very stable pulsed arc as low as 25 amp Digital Turbo start and digital burn-back control improvesarc starting Consistent arc length despite changes in wire extension Industrial HMI (Key Pad) operation panel Optional pre-set modes available for a variety of wire alloys Tool-Free Dinse twist lock connectors for secondary outputSynchroShort-PulseAllows the use of a very shortand rigid arc length enablingvery high travel speeds withminimal spatter and consis-tent droplet transferConventionalPulsed GMAWR educed arc lengthConventional machines can-not control the intrinsic shortcircuiting spikes that occurwith a reduced arc length,thereby creating excessivespatter with irregular dropletsize and arc lengthThe use of a longer arclength minimizes spatter.

8 However the arc becomessofter and tends to drag cre-ating inconsistent bead pro-files and penetrationSynchroShort-PulseAllows the use of a very shortand rigid arc length enablingvery high travel speeds withminimal spatter and consis-tent droplet transferConventionalPulsed GMAWR educed arc lengthConventional machines can-not control the intrinsic shortcircuiting spikes that occurwith a reduced arc length,thereby creating excessivespatter with irregular dropletsize and arc lengthThe use of a longer arclength minimizes spatter,however the arc becomessofter and tends to drag cre-ating inconsistent bead pro-files and penetrationAdvancing the Science of GMAW ApplicationsDP400DM350DM350 CV GMAW WITH REDUCED SPATTERDP400 ULTRA HIGH QUALITY PULSE & CV GMAWD SERIES HARDWARE OPTIONS 400 Amp @ 50% duty cycle 100 Job memory Digital CAN buss interface with OTC DAIHEN robots Smaller & lighter 80 kHz IGBT digital inverter Three phase automatic input voltage selection Factory optimized pulse waveforms Adjustable pulse waveform via function key Synergic or individual control of voltage and wire feed speed Wave Pulse function for TIG like welds on aluminumSimply switch it on and it keeps the depth of penetrationat a constant level even when tip-to-work distance fluc-tuates as shown.

9 (Not applicable for aluminum.)Conventional GMAW machines typically incorporateonly constant voltage (CV) characteristics. When tip-to-work distance fluctuates amperage will fluctuate causingchanges in Made Arc ControlComplete digitalization delivers four (4) types of arclength control for every welding process. Select thewelding process on the front panel and the microcom-puter automatically selects the idealarc length Penetration Controlfor Hard Wire ApplicationsNewly Developed T-MAC System SupportsMultiple Arc Length Characteristic ControlsSynchro Short-Pulse Controlfor Hard Wire ApplicationsWave Pulsefor AluminumWelding Condition MemoryStorage Function (100 conditions)Welding Memory Play Back Function ofwelding conditions can be accessed byone-touch control to repeat or recall KeyFront Panel Control allows setting of spe-cial functions by the operator without hav-ing to go inside the Welding of Welding ModesSetting of weld conditions such as weld-wire type and wire diameter are easilyaccomplished by the Touch Panel andreading the LED Can Easily SetConditionsPrecise setting of Amps and Volts can beaccurately achieved to Amp and , in addition to other CharacteristicsHard to soft arc characteristics can bechosen for a variety of Variety of FunctionsTouch panel control for various user-friendly functions to achieve high ModesSoftware is available for exotic alloys orspecial Meters are Easy to Read in Dim AreasBoth Current and Voltage are displayed during welding, with the average current and voltage being displayed after welding is.

10 Digital Diagnostics or error codes are displayed to assist Short-Pulse Waveform(A)Current control at pulse period short-circuittime(B)Instantaneous short-circuit current control(C)Automatic digital reactor control Wave Pulse utilizes a superimposed low frequency pulsefor hard and soft aluminum The most obvious benefit is the TIG bead appearance asshown in the weld photo below Wave frequency is adjustable from to 30 Hz Proven to reduce porosity and crack susceptibility1/8 ( mm) Mild Steel Fillet Weld with .045 ( mm)E70S-3 Mild Steel Wire at 64 gauge ( mm) A5052 Aluminum Plate ButtWelded With 3/64 ( mm) A5356 Aluminum WireSuperimposed low frequency pulse waveform60+ IPM 350 Amp @ 60% duty cycle 30 program memory Digital CAN buss interface with OTC - DAIHEN robots Smaller & lighter 80 kHz IGBT digital inverter Single & three phase automatic voltage selection High speed digital reactor drastically reduces spatter Cooling fan: High, Low, and Off Industrial HMI (Key Pad) operation panel Synergic or individual control of voltage and current(wire feed speed) Combination of digital start and digital burn-back control func-tion improves arc starting Large 7 segment digital LED numeric display Simple push buttons for JOB storage/call-up, and processprogramming Function key for advanced programming Consistent arc length despite changes in wire extension Tool-Free Dinse twist lock connectors for secondary outputNewly Developed Digital ReactorPrecisely controlled output current and waveformare very effective for reducing Arc StartingAnalogRemote PendantTakes priority over theHMI key pad on thepower source for settingweld current (WFS), arcvoltage, and wire ft.


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