Wiring Schematics E-Z-GO Golf Cars - HPEVS

1 1551 S. Vineyard Avenue Ontario, CA 91761. (909) 923-1973. Wiring Schematics E-Z-GO golf Cars REV. C. NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries and affiliates (individually and collectively HPEVS ), and contains highly proprietary, confidential, and trade secret information of HPEVS . The recipient of this drawing agrees (a) to use the information contained herein for the purpose for which it was furnished by HPEVS . (b) to return this drawing upon HPEVS request. This notice shall appear on any complete or partial reproduction of this drawing. FORWARD / REVERSE KEY SWITCH. SWITCH (NOTE *1). 87 30. TO BRAKE LIGHTS 12V IN. WHITE 18 AWG FOWARD.

2 BRAKE 85 86 KSI BLUE 18 AWG +48V OR 72V. LIGHTS YELLOW 18 AWG REVERSE. RELAY. R1 BRAKE SWITCH. AMP (NOTE *5). 776164-1 RED 18 AWG. BLUE 18 AWG. S2. KSI BLUE 18 AWG. 1. N/C. 2 10A. BRAKE RELAY ORANGE 18 AWG BLUE 18 AWG BLUE 18 AWG. 3. BACK UP BUZZER GRAY 18 AWG. 4. N/C MENU BUTTON. 5 YELLOW 18 AWG. MAIN CONTACTOR COIL ORANGE/ WHITE18 AWG. (NOTE *2). 6. I/O GROUND BLACK/ BLUE 18 AWG. 7. MOTOR TEMP SENSOR YELLOW/ BLACK 18 AWG. 8 BLUE 18 AWG. PEDAL INTERLOCK GREEN 18 AWG BACK UP BUZZER. 9. MENU BUTTON WHITE/ RED 18 AWG golf / STREET. 10. 11. BRAKE SWITCH PURPLE 18 AWG SWITCH + - golf / STREET SWITCH BROWN 18 AWG. 12. +A1. COIL RETURN BLUE/ WHITE 18 AWG ORANGE/ WHITE18 AWG. 13 MAIN. N/C CONTACTOR. 14 BLUE/ WHITE 18 AWG.

3 (NOTE *3). -A2. POT HIGH BLACK/ WHITE 18 AWG. 15 P2 R2 BLUE 18 AWG. POT WIPER YELLOW/ WHITE 18 AWG MOLEX MOLEX. 16 MINI FIT JR MINI FIT JR. N/C 39-01-2041 39-01-2040. 17 PEDAL INTERLOCK GREEN 18 AWG GREEN 18 AWG. N/C 1 1. 18. RED 18 AWG. N/C POT WIPER YELLOW/ WHITE 18 AWG. 19 2 2. N/C 6 ITS. 20 POT HIGH BLACK/ WHITE 18 AWG. 3 3. 1. THROTTLE. N/C 5. 21 UNIT. CONVERTER. B+. B- I/O GROUND BLACK/ BLUE 18 AWG BLUE 18 AWG 400A. 2. FOWARD WHITE 18 AWG 4 4 4 (NOTE *4). 22. ITS. 35 PIN CONNECTOR. N/C WHITE 18 AWG 3. 23 S1 3. N/C 2. (SEE R1). 24 BLACK 18 AWG ITS. 4. 12V POWER CNTRL RED/ BLUE 18 AWG 1. 25. 5V POWER CNTRL RED/WHITE 18 AWG WHITE 18 AWG. 26. W. BLACK/ BLUE 18 AWG. V. I/O GROUND. U. N/C 8 BLACK 18 AWG.

4 27. TX SERIAL GREY/ BLUE 18 AWG TX SERIAL GREY/ BLUE 18 AWG R3. 28 6. MOLEX MINI FIT JR. RX SERIAL GREEN/ WHITE 18 AWG DISPLAY 39-01-2080. 29 12V POWER CNTRL RED/ BLUE 18 AWG. 5 Note: Pins 2, 3, 4, &. N/C. 30 7 are not connected RX SERIAL GREEN/ WHITE 18 AWG. ENCODER PHASE A TAN 18 AWG 1. 31. ENCODER PHASE B TAN/BLACK 18 AWG. 32. REVERSE YELLOW 18 AWG P4. 33 DEUTSCH R5. N/C DTM-04-6P. MOTOR ENCODER MOLEX SL SERIES W V U. 34 CABLE 50-57-9405. N/C RED/ WHITE 18 AWG RED/ WHITE 22 AWG. 35 1 1. 1. BLACK/ BLUE 18 AWG BLACK/ BLUE 22 AWG. MOTOR ENCODER. 2 2 N/C. 2. NOTES: TAN 18 AWG TAN 22 AWG. (*1) IF REVERSE IS NOT USED, CONNECT WHITE WIRE TO BLUE WIRE. 3 3. 3 MOTOR CAD TYPE CAD LOC. CAD FILE DRW SIZE B. TAN/ BLACK 18 AWG TAN/ BLACK 22 AWG VISIO.

5 4 4. (*2) MENU BUTTON IS OPTIONAL USE WITH DISPLAY. OPER. NO. UNIT DRAWING. BLACK/ BLUE 18 AWG BLACK 22 AWG. 4. 1010-EZ-GO. (*3) REMOVE ANY DIODES OR RESISTOR FROM MAIN CONTACTOR. 5 5. 5 DESIGN DETAIL TITTLE. (*4) USE 400A FUSE IN 650 SYSTEM. USE 300A FUSE IN 350 SYSTEM. YELLOW/ BLACK 18 AWG PURPLE 22 AWG. 6 6 EZ-GO golf CART. (*5) NORMALLY OPEN. CONTACTS MUST BE CLOSED WHEN BRAKE PEDAL MOTOR TEMP CHECKED SAFETY SYSTEM Schematics . IS PRESSED. SENSOR. R4 (NOTE *6). (*6) MOTOR TEMP SENSOR NOT USED FOR golf CART APPLICATION. DEUTSCH SCALE DATE REVISION C. DTM-06-6S NONE 12/21/10 SHEET 1 OF 1 HPEVS .