Workshop requirement (BMW i vehicles) BMW i

1 00 42 13 (046)00 42 13 (046)00 42 13 (046)00 42 13 (046) Workshop requirement ( bmw i vehicles ) Workshop requirement ( bmw i vehicles ) Workshop requirement ( bmw i vehicles ) Workshop requirement ( bmw i vehicles ) BMW iSituation: Situation: Situation: Situation: Market launch of the bmw i vehicles calls for adaptation of the workbays in the Workshop . Certain requirements must be met to enable safe working at these workbays. These requirements are what this document is all about and serve to enable Workshop operators, planners and managers to evaluate and plan workbays for bmw i vehicles . All information is relevant to the BMW i "Aftersales Basic", "Aftersales High Voltage" and "Full Service" service formats. Procedure:Procedure:Procedure:Procedure: Enclosure 1: Mechanical workbay Enclosure 2: Body workbay Enclosure 3: requirements for vehicle hoists Enclosure 4: Clearance required for bmw i vehicles Bayerische Motoren Werke AktiengesellschaftBayerische Motoren Werke AktiengesellschaftBayerische Motoren Werke AktiengesellschaftBayerische Motoren Werke Aktiengesellschaft Trade Equipment, Building and Equipment Consultation Enclosure 1 to SI 00 42 13 (046)Enclosure 1 to SI 00 42 13 (046)Enclosure 1 to SI 00 42 13 (046)Enclosure 1 to SI 00 42 13 (046) Mechanical workbayMechanical workbayMechanical workbayMechanical workbay 1.

2 General information1. General information1. General information1. General information To guarantee that repair work is performed on the high-voltage components of bmw i vehicles safely, specific workbay requirements must be met. For repairs on bmw i vehicles , two workbays should ideally be planned directly next to each other. These workbays must be equipped with the relevant barriers ( barrier tape). One workbay must be equipped with a suitable vehicle hoist (see Enclosure 3: " requirements for vehicle hoists"). A vehicle hoist is optional for the second workbay. Generally, the high-voltage components are removed from the vehicle at one workbay and repaired at the other workbay. Graphic 01: Schematic diagram of workbay for high-voltage components LegendLegendLegendLegend 1. Workbench with vice 2. Mobile tool trolley with tool set 3.

3 Power supply: Power socket (250 V / 50 Hz or 110 V / 60 Hz) Compressed air quick connector LAN connection (2 x) 4. vehicle hoist (see Enclosure 3: " requirements for vehicle hoists") 5. Energy module with LAN connection (each between two workbays) 6. Mobile assembly table lift with special fixture for high-voltage components 7. A/C service station 8. Charger/discharger for cell modules 9. "End of Service" tester 10. Barrier posts and tape (Tensator barriers) 11. Engine crane with lifting beam Note: Workbays for high-voltage components must be weather-proof. It must also be ensured that flying sparks cannot reach the high-voltage components from other workbays. For this reason, the workbays should be positioned in a cordoned-off area at the edge of an existing Workshop where possible. 2. Possibility of high2. Possibility of high2.

4 Possibility of high2. Possibility of high----voltage chargingvoltage chargingvoltage chargingvoltage charging Important!Important!Important!Important! If repair work is to be performed on the vehicle while the high-voltage battery is charging, the notes in the relevant repair instructions must be observed. The high-voltage battery must only be charged via a high-voltage charger. When choosing a suitable place for charging, bear in mind that a high-voltage battery can take several hours to charge fully. A location that will not disrupt Workshop operations should therefore be chosen. 3. Mechanical repair work and repair work on the 12 V vehicle electrical system3. Mechanical repair work and repair work on the 12 V vehicle electrical system3. Mechanical repair work and repair work on the 12 V vehicle electrical system3. Mechanical repair work and repair work on the 12 V vehicle electrical system There are no special workbay requirements for mechanical repair work (without removal of assembly) and repair work on the 12 V vehicle electrical system where suitable vehicle hoists are used (see Enclosure 3: " requirements for vehicle hoists").

5 Dimensions of spaceDimensions of spaceDimensions of spaceDimensions of space in min min min m in feet (approx.)in feet (approx.)in feet (approx.)in feet (approx.) Length x width x height x x 23 x 12 x 15 Enclosure 2 to SI 00 42 13 (046)Enclosure 2 to SI 00 42 13 (046)Enclosure 2 to SI 00 42 13 (046)Enclosure 2 to SI 00 42 13 (046) Body workbayBody workbayBody workbayBody workbay Work on CFRP and aluminium components can be carried out at a conventional body workbay, which must be equipped with an explosion-proof vacuum cleaner. The description of the conventional body workbay can be found in the document "BMW Group planning guidelines for service workshops", see: ASAP (Aftersales Assistance Portal) / Building and Equipment Consulting / Workshop equipment / Downloads When choosing the BMW i body workbay, it must be ensured that flying sparks cannot reach the CFRP and aluminium components from other workbays.

6 For this reason, the workbay should be positioned in a cordoned-off area at the edge of an existing Workshop where possible or protected by appropriate partition walls. Enclosure 3 to SI 00 42 13 (046)Enclosure 3 to SI 00 42 13 (046)Enclosure 3 to SI 00 42 13 (046)Enclosure 3 to SI 00 42 13 (046) requirements for vehicle hoistsRequirements for vehicle hoistsRequirements for vehicle hoistsRequirements for vehicle hoists 1. General information1. General information1. General information1. General information Essentially, the I01 is compatible with all 2-column or 2-post swing arm vehicle hoists that meet the BMW specifications. For the I12, swing arm vehicle hoists must comply with the dimensions given under item 5, " requirements for swing arm vehicle hoists". To enable the mobile assembly table lift to be positioned freely, these vehicle hoists must not have any barriers between the columns or posts (see area with red hatching in Graphic 01).

7 vehicle hoists with flat supports are only suitable if the carrier plates have longitudinal and lateral adjustment (X/Y adjustment) and comply with the dimensions specified in item 3, " requirements for flat support vehicle hoists". Graphic 01: Area between posts or columns 2. Overview of suitable vehicle hoist types2. Overview of suitable vehicle hoist types2. Overview of suitable vehicle hoist types2. Overview of suitable vehicle hoist types vehicle hoist Picture shows Designation AAAA vehicle hoists with swing arms BBBB vehicle hoists with flat supports (post spacing 1300 mm) CCCC vehicle hoists with flat supports and X/Y adjustment (post spacing 1700 mm) DDDD Double scissor vehicle hoists EEEE vehicle hoists with tracks (elevated) BMW i vehicle Work vehicle hoist AAAA vehicle hoist BBBB vehicle hoist CCCC vehicle hoist DDDD vehicle hoist EEEE I01, I12 General servicing (without removal of assembly), inspection, brake servicing, repairs on chassis components X 1)

8 X X X I01 Installation, disassembly of electric motor and range extender X X X X I01 Installation, disassembly of high-voltage battery X X I12 Installation, disassembly of electric motor and combustion engine X 1) X 2) I12 Installation, disassembly of high-voltage battery X 1) X X Footnotes:Footnotes:Footnotes:Footnotes: 1) Note: As the gullwing doors of the I12 swing out, they cannot be opened sufficiently on a 2-column vehicle hoist to allow persons to get in and out of the vehicle . For positioning of the vehicle on the vehicle hoist, see repair instructions "Lifting the vehicle with a vehicle hoist (I12)" 2) Minimum width 1400 mm, see item 3, " requirements for flat support vehicle hoists", dimension aaaa 3) I12 vehicles: for use of a vehicle hoist with tracks (elevated version with tracks resting on the floor), note the ramp angle of the approach ramp, see item 4: Note on track vehicle hoists in elevated version 3.

9 requirements for flat support vehicle hoists3. requirements for flat support vehicle hoists3. requirements for flat support vehicle hoists3. requirements for flat support vehicle hoists To guarantee that the high-voltage battery in the I01 and the drive units in the I12 can be removed on a flat support vehicle hoist, the hoist must have a post spacing of at least 1500 mm ( inches) and carrier plates with longitudinal and lateral adjustment (X/Y adjustment). The adjustment range of the carrier plates must lie within the hatched area AAAA (see Graphic 02). I01, I12 Wheel alignment, service acceptance X 3) Graphic 02: Adjustment range of carrier plates (A) 4. Note on track vehicle hoists in elevated version4. Note on track vehicle hoists in elevated version4. Note on track vehicle hoists in elevated version4. Note on track vehicle hoists in elevated version For vehicle hoists with tracks resting on the floor, there is a risk that the front spoiler of I12 vehicles will be damaged when the vehicle is driven onto the approach ramp (see Graphic 03) and of collision with the vehicle underbody (see Graphic 04).

10 The vehicle must be driven on and off the vehicle hoist slowly. If the approach ramp is too steep, the manufacturer of the vehicle hoist must adjust it. The angle of the approach ramp must be 8 1 degrees (see Graphic 05). All vehicle hoists currently recommended by BMW meet this requirement (see Service Information 00 12 12 (841) "Specification for Workshop equipment"). Code letterCode letterCode letterCode letter in mmin mmin mmin mm in inchesin inchesin inchesin inches a b C d e max. 2100 max. Graphic 03: Risk of damage to front spoiler Graphic 04: Risk of contact with vehicle underbody Graphic 05: Angle of approach ramp ( ) 5. requirements for swing arm vehicle hoists5. requirements for swing arm vehicle hoists5. requirements for swing arm vehicle hoists5. requirements for swing arm vehicle hoists To enable I12 vehicles to be lifted with swing arm vehicle hoists with 2 columns or 2 posts, the swing arm height of the vehicle hoist must not exceed bbbb=100 mm ( inches).