Transcription of www.road-crew.com
1 Issue 1 Truck-Lite Truck and Trailer LightingIssue 1 - 2016 Tel: 0845 600 9675 RCAT0516 Trucklite Cover A5_V5_(CC2015).indd 106/09/2015 23:59 Truck-Lite Europe is a global leader in the design and manufacturing of vision systems servicing the Automotive and Commercial Vehicle Industry. Under the brand names of Truck-Lite, Rubbolite, FER and Signal-Stat we have become a fore runner in LED and incandescent lighting technology, mirror systems and trailer lighting configurations. Servicing the truck, trailer, off-road and military sectors as well as the independent aftermarket we have an extensive portfolio of OEM customers and over 50 years of experience in an ever changing and evolving a strong manufacturing heritage we have locations strategically placed throughout the world, we are able to support our customers regardless of their location. True to the motto Your replacement parts of OEM quality our range of components for the independent aftermarket is adapted, developed and manufactured according to OEM standard of the Commercial Vehicle industry.
2 Our wide product range comprises of various commercial vehicle lighting, mirror systems, vehicle acoustics and wire harnesses. Truck-Lite Europe manufacturing and supply footprint comprises of five modern production facilities. These are based throughout Europe; two Plants in the UK, one in Germany, Poland and Belarus. All facilities exhibit modern production processes which lead to efficient manufacturing. Our persistent desire to manufacture, add value and eliminate waste through our operation makes us a leader in our field globally. Front line production operations are supported by in house tooling design, research & development and internal testing injection moulding represents the core process across the sites, operating over one hundred modern moulding machines with a wide range of clamping forces up to 1,000 tonnes. Our facilities are equipped with the latest digitally controlled injection moulding machines, including vertical insert loading machines, gas assisted injection moulding and two colour moulding, allowing us to be flexible on the size and types of components we can produce.
3 This leading technology is supported by the latest ancillary equipment, including 3 and 6 axis robots, dehumidifying driers and closed-loop handling systems. We mould in a wide range of materials from optical grade polycarbonates and acrylics to high performance engineering materials, achieving automotive surface texture and finishes complying with European and Global regulations on optical production processes consist of plastic welding (vibration and ultra-sonic), metallization, latest gluing techniques, coupled with a range of manual and highly automated assembly with end of line intelligent testing and error proofing to ensure quality and robustness is built into the product design and are two main sites for design and development; Harlow (UK) for commercial vehicle Lighting, harnessing and mirror systems and Eisenach (Germany) for Automotive Lighting. Both Plants provided with the competence in CATIA V4/V5, IDEAS design, Pro Engineer and FEA analysis.
4 In-house we also utilise modern optical simulation software for complicated lighting products as well as a photometric laboratory which covers photometric witness approvals, thermal and endurance testing as well as corrosion and durability Europe endeavours to be become the Vision Systems expert through global manufacturing, supporting our customers worldwide regardless of Cover A5_V5_(CC2015).indd 206/09/2015 23:59 Rear lampsSignal lamps Forward lightingInterior lamps Warning lampsNumberplate lamps/holders Junction boxesReflectorsManufacturers X-reference Contents ABCDEFGHITL/44 Page A2 IndexPRODUCT PAGE02 4120 B2602 4121 B2602 4123 B2602 4159 B2502 4161 B2502 4169 B2502 4175 B2402 4189 B2402 4204 B2402 4206 B2302 4301 B2302 4408 A2102 4834 A2002 4835 A2002 4836 A2002 4840 A1902 7200 C502 7500 C408 7330 C5M100 F2M101 B19M102 B18M108 G7M110 B18M111 G6M118 G6M120 G5M122 B18M124 G5M129 B17M130 B17M133 F2M136 F3M144 E6M146 E6M148 E5M149 E5M150 E4M151 E4M152 E3M153 E3M155 E2M171 H1M201 A17M203 A16M22 B23M222 C3 PRODUCT PAGE M24 B22M240 B17M261 A16M262 A15M263 A15M272 B16M273 B16M28 B22M300 D2M311 A14M312 A14M313 A13M314 A12M33 D3M332 B16M333 B15M334 B15M335 B14M34 B21M340 A12M340 B14M360 A11M361 A11M38 A19M430 H1M440 D2M442 B14M461 A10M462 A9M465 A8M466 A8M467 A7M490 A7M491 A7M50 B21M51 B20M55 B20M550 B13M551
5 B13M553 B13M555 B12M556 B12M56 C4M560 E2M561 E2M562 E1M563 E1 PRODUCT PAGEM590 B12M595 B11M597 B11M61 A19M610 B10M615 B10M620 B10M626 B9M64 A18M645 F2M647 F1M660 C3M665 C2M670 C2M673 C2M707 D1M708 D1M756 A6M758 A6M78 H2M80 A18M800 A5M802 A5M804 A23M810 A4M811 A4M820 G5M833 F1M837 A3M837 B9M838 A3M839 A2M840 B9M841 B8M850 B8M851 B8M856 B7M857 B7M88 A17M881 B28M89 B19M890 B6M891 B6M893 B5M894 B4M897 B3M898 B3 PRODUCT PAGEM899 B3M91 H2M92 H2M94 H1M98 D3M99 B19SS C5 THQ/01 B28 THQ/02 B27 THQ/03 B27 THQ/04 A23 THQ/05 F3 THQ/06 A23 THQ/07 A22 THQ/08 B27 THQ/09 A22 THQ/15 A22 THQ/17 A21 THQ/18 A21TL/10 B2TL/13 B2TL/15 F1TL/18 B2TL/30 B1TL/34 B1TL/35 B1TL/44 A2TL/45 A1TL/80 D1TL/81 C1TL211 C1 ARear lampsTL/45 Page A1M839 Page A2M837 Page A3M811 Page A4M802 Page A5M810 Page A4M758 Page A6M800 Page A5TL/44 Page A2M756 Page A6M838 Page A3M491 Page A7 Rear lamps02 4840 Page A19M466 Page A8M467 Page A7M465 Page A8M462 Page A9M361 Page A11M340 Page A12M360 Page A11M313 Page A13M490 Page A7M461 Page A10M314 Page A12M80 Page A18M38 Page A19M61 Page A19M262 Page A15M261 Page A16M201 Page A17M203 Page A16M88 Page A17M312 Page A14M311 Page A14M263 Page A15M64 Page A18 Rear lampsTHQ/15 Page A23M804 Page A23 Rear lampsTHQ/04 Page A23 THQ/06 Page A23 THQ/07 Page A22 THQ/09 Page A22 THQ/15 Page A22 THQ/17 Page A21 THQ/18 Page A2102 4408 Page A2102 4834 Page A2002 4835 Page A2002 4836 Page A20 Rear lampsConnector guideSymbol Quick ref Product type 1 Cable Entry 2 DIN Connector 3 MCE Connector 4 RPS Connector 5 Scania Cable Entry 6 SPS Connector 7 2 Way Superseal Female 8 DCAS Kit (Connector) 9 Deutsch 4 Way 10 G&H Connector 11 D Plug 12 Fly Lead 13 Click In Connector 14 Bullet Connector (US) 15 6 Way Superseal 16 MC plug (connector)
6 17 Man Connector 18 Conduit Gland Square Reflex Triangle Reflex Round Reflex LED Function Bulb Function Reverse Alarm Switch L/R Handed Left Handed Right Handed Mounted Vertical Mounted Horizontal Surface Mount Recess Mount Flood Lamp Front Rear Side ABS Double PoleLED444 Rear lampsTL/45TL/45 Tel: 0845 600 9675 A1TL/45 LEDPart No. Volts DI Stop Tail Reverse Fog lamp Side Marker Connector Handed Mount RRL0031* 12/24 LEDRRL0032* 12/24 LED LED RRL0033* 12/24 LED RRL0034 12/24 LED LED LED LED RRL0035 12/24 LED LED LED LED RRL0028 24 LED LED LED RRL0029 12/24 LED LED LED LED RRL0036 12/24 LED LED LED LEDRRL0037 24 LED LED LED RRL0038 12/24 LED LED LED LED LED RRL0039 12/24 LED LED LED LED LEDRRL0040 12/24 LEDx2 LEDx2 LEDx2 RRL0041 12/24 LEDx2 LEDx2 LEDx2 RRL0042 24 LED LED LED LEDRRL0043 24 LED LED LED LEDRRL0044 12/24 LED 14 RRL0045 12/24 LED 14 RRL0046 12/24 LED 14 RRL0047 12/24 LED LED 14 RRL0048 12/24 LED 14 SPARES RRL0049 GROMMET MOUNT
7 RRL0050 MOUNTING BRACKET WITH FLANGE RRL0051 MOUNTING BRACKET WITHOUT FLANGE RRL0052 WIRE - BLACKRRL0053 WIRE - WHITERRL0054 WIRE - REDRRL0055 WIRE - GREENRRL0056 WIRE - PURPLERRL0057 WIRE - BLACKRRL0058 WIRE - WHITERRL0059 WIRE - REDRRL0060 WIRE - GREENRRL0061 WIRE - PURPLE*With mounting kitConnector guideSymbol Quick ref Product type 1 Cable Entry 2 DIN Connector 3 MCE Connector 4 RPS Connector 5 Scania Cable Entry 6 SPS Connector 7 2 Way Superseal Female 8 DCAS Kit (Connector) 9 Deutsch 4 Way 10 G&H Connector 11 D Plug 12 Fly Lead 13 Click In Connector 14 Bullet Connector (US) 15 6 Way Superseal 16 MC plug (connector) 17 Man Connector 18 Conduit Gland Square Reflex Triangle Reflex Round Reflex LED Function Bulb Function Reverse Alarm Switch L/R Handed Left Handed Right Handed Mounted Vertical Mounted Horizontal Surface Mount Recess Mount Flood Lamp Front Rear Side ABS Double PoleTL/44TL/44M839M839A2TL/44 LEDPart No.
8 Volts DI Stop Tail Reverse Fog lamp Side Marker Connector Handed Mount RRL0062* 12/24 4 14 RRL0063* 12/24 4 4 14 RRL0064* 12/24 4 14 RRL0065 12/24 4 14 RRL0066 12/24 4 4 14 RRL0067 12/24 4 14 RRL0068** 12/24 4 14 RRL0069** 12/24 4 4 14 RRL0070** 12/24 4 14* GROMMET **FLANGE /M839 Part No. Volts DI Stop Tail Reverse Fog lamp Side Marker Connector Handed Mount RRL0071 4 1 RRL0072 4 1 SPARESRRL0473 LENS REVERSE RRL0474 LENS FOG Rear lampsM838M838M837M837 A3M838 LEDPart No. Volts DI Stop Tail Reverse Fog lamp Side Marker Connector Handed Mount RRL0075 12/24 4 4 12 RRL0076 12/24 4 12 RRL0077 12/24 4 12 RRL0078 12/24 4 12 RRL0079 12/24 4 4 4 12 RRL0080 12/24 4 4 12 RRL0081 12/24 4 4 12 RRL0082 12/24 4 4 9 RRL0083 12/24 4 9 RRL0084 12/24 4 9 RRL0085 12/24 4 9 RRL0086 12/24 4 4 4 9 RRL0087 12/24 4 4 9 RRL0088 12/24 4 4 9 SPARESRRL0089 BEZEL-3 POD RRL0090 REFLEX + M837 LEDPart No.
9 Volts DI Stop Tail Reverse Fog lamp Side Marker Connector Handed Mount RRL0091 12/24 4 4 12 RRL0092 12/24 4 12 RRL0093 12/24 4 12 RRL0094 12/24 4 12 RRL0095 12/24 4 4 4 12 SPARESRRL0096 BEZEL - 1 PODRRL0097 BEZEL - 2 PODRRL0098 BEZEL - 2 POD + RRL0099 BEZEL - 3 PODRRL0100 BEZEL - 4 PODRRL0090 REFLEX + M811M811M810M810A4M811 Part No. Volts DI Stop Tail Reverse Fog lamp Side Marker Connector Handed Mount RRL0101 12/24 4 4 4 1 SPARES RRL0102 LENS M810 LEDPart No. Volts DI Stop Tail Reverse Fog lamp Side Marker Connector Handed Mount RRL0103 12/24 4 4 4 1 RRL0021 12/24 4 4 4 1 RRL0104 12/24 4 4 1 RRL0105 12/24 4 1 RRL0106 12/24 4 1 RRL0107 12/24 4 1 SPARESRRL0108 LOAD RESISTOR 24 VRRL0109 LOAD RESISTOR 12 VRRL0110 3 WAY BALLAST RESISTOR 24V RRL0111 2 WAY BALLAST RESISTOR 24 VRRL0112 HALF HOUSINGRear lampsM802M802M800M800 Tel: 0845 600 9675 A5M811 Part No.
10 Volts DI Stop Tail Reverse Fog lamp Side Marker Connector Handed Mount RRL0101 12/24 4 4 4 1 SPARES RRL0102 LENS M802 Part No. Volts DI Stop Tail Reverse Fog lamp Side Marker Connector Handed Mount RRL0113 4 4 4 4 4 15 RRL0114 4 4 4 4 4 15 RRL0115 4 4 4 4 4 4 893/53/01 15 RRL0116 4 4 4 4 4 4 893/53/01 15 RRL0117 4 4 4 4 4 15 RRL0118 4 4 4 4 4 15 SPARES RRL0119 LENS + RRL0120 LENS + RRL0121 REFLECTORRRL0122 LENS RRL0123 LENS / CABOCHON / LINSE RRL0124 REAR LAMP HARNESSRRL0125 LED PODM800 Part No. Volts DI Stop Tail Reverse Fog lamp Side Marker Connector Handed Mount RRL0025 4 4 4 4 4 1 RRL0026 4 4 4 4 4 1 RRL0027 4 4 4 1 RRL0126 24 4 4 4 4 4 1 RRL0127 24 4 4 4 4 4 1 RRL0128 24 4 4 4 1 SPARESRRL0090 REFLEX + RRL0129 CLIP BEZEL RRL0130 KIT BEZEL RRL0131 BULBHOLDER/REFLECTOR ASSY RRL0132 LENS RRL0133 LENS RRL0134 LENS RRL0027 RRL0135 BEZEL ASSY + LENS RRL0136 BEZEL ASSY + LENSRRL0137 BEZEL ASSY + LENS RRL0027 RRL0138 LED STOP EOM UNIT+BULBED DI M758M758A6M756M756M758 LEDPart No.