X2 Z1X1Z2 E+ E- 0V 110 220 380 - Leroy-Somer

1 X2X1Z2E+E-0V110220380Z1 R438 R438 AVRsInstallation and / jElectric Power Generation2 installation and maintenanceR438 AVRs3971 en -SAFETY MEASURESB efore using your machine for the first time, it is important to read the whole of this installation and maintenance necessary operations and interventions on this machine must be performed by a qualified technical support service will be pleased to provide any additional information you may various operations described in this manual are accompanied by recom-mendations or symbols to alert the user to potential risks of accidents. It is vital that you understand and take notice of the following warning symbol for an operation capable of damaging or destroying the machine or surrounding equipment.

2 Warning symbol for general danger to personnel. Warning symbol for electrical danger to servicing or repair operations performed on the AVR should be undertaken by personnel trained in the commissioning, servicing and main-tenance of electrical and mechanical components. When the generator is driven at a frequency below 28 Hz for more than 30 seconds with an analogue AVR, its AC power supply must be disconnected. WARNINGThis AVR can be incorporated in a EC-marked manual is to be given to the end user. - We reserve the right to modify the characteristics of this product at any time in order to incorporate the latest technological developments. The information contained in this document may therefore be changed without document may not be reproduced in any form without prior brands and models have been registered and patents applied manual concerns the alternator AVR which you have just wish to draw your attention to the contents of this maintenance / jElectric Power Generation3 installation and maintenanceR438 AVRs3971 en -CONTENTS1 - SUPPLY.

3 - AREP excitation system .. - PMG excitation system .. - SHUNT or separate excitation system ..52 - R438 AVR .. - Characteristics .. - Frequency compared with voltage (without LAM) .. - LAM (Load Acceptance Module) - Typical effects of the LAM with a diesel engine with or without a LAM (U/F only) .. - R438 AVR options ..83 - installation - COMMISSIONING .. - Electrical checks on the AVR .. - Settings .. - Electrical faults ..124 - SPARE PARTS .. - Designation .. - Technical support service ..13 Disposal and recycling instructions / jElectric Power Generation4 installation and maintenanceR438 AVRs3971 en -1 - - AREP excitation system For both AREP & PMG excitation systems, the alternator voltage regulator is the AREP excitation, the R438 electronic AVR is powered by two auxiliary windings which are independent of the voltage match first winding has a voltage in proportion to that of the alternator (characteristic Shunt), the second has a voltage in proportion to the stator current (compound characteristic: Booster effect).

4 The power supply voltage is rectified and filtered before being used by the AVR monitoring transistor. This principle ensures that regulation is not affected by distortions generated by the load. 4 x holes x 115 x 100 mm 125 mm 140 mm X2X1Z2E+E-0V110220380Z1T1T2T3T4T5T6 Varistor5+ 6- T7T8T9T10T11T12 R438 F1ST5ST11ST2ST1P3P2P1ST4ST9 Option AREP PMG Option AREP SYSTEMF ieldArmature10 Yellow11 Red9 Green12 BlackMAIN FIELDAux. windingsSlow fuse 250V 8 Awith LAM without LAM knee-point: 65 Hz openResponsetime normalfastStabilityVoltage Single-phasedetectionExternal potentiometerfor adjusting the voltageQuaddroopaccording voltageSTATOR : 6 wires (marked T1 to T6)STATOR : 12 wires (marked T1 to T12)in 3-ph. detection ST1 open3-ph.

5 DetectionST350Hz60 HzST1013 % LAM 25 % / jElectric Power Generation5 installation and maintenanceR438 AVRs3971 en - PMG excitation systemThis excitation system consists of a PMG (permanent magnet generator). This is fitted at the rear of the machine and connected to the R438 PMG supplies the AVR with constant voltage which is independent of the main alternator winding. As a result the machine has a short-circuit current capacity and good immunity to distortions generated by the AVR monitors and corrects the alternator output voltage by adjusting the excitation 50/60 Hz selection via the ST3 jumper. 4 x holes x 115 x 100 mm 125 mm 140 mm X2X1Z2E+E-0V110220380Z1T1T2T3T4T5T6 Varistor5+ 6- T7T8T9T10T11T12 R438 F1ST5ST11ST2ST1P3P2P1ST4ST9 Option AREP Option PMG SYSTEMF ieldArmatureMAIN FIELDSlow fuse 250V 8 Awith LAM without LAM knee-point: 65 Hz openResponsetime normalfastStabilityVoltage Single-phasedetectionExternal potentiometerfor adjusting the voltageQuaddroopaccording voltageSTATOR : 6 wires (marked T1 to T6)STATOR : 12 wires (marked T1 to T12)in 3-ph.

6 Detection ST1 open3-ph. detectionST350Hz60 HzST1013 % LAM 25 % - SHUNT or separate excitation systemAVR can be operated with SHUNT supply (with a transformer / secondary 50V or a 48V battery). / jElectric Power Generation6 installation and maintenanceR438 AVRs3971 en -2 - R438 AVR - Characteristics - Storage : -55 C ; +85 C- Operation : -40 C ; +70 C - Standard power supply: AREP or Rated overload current: 8 A - 10 s- Electronic protection (overload, short-circuit on opening of voltage sensing circuit): excitation overload current for 10 seconds then return to approximately 1A. The alternator must be stopped (or the power switched off) in order to reset the Fuse : F1 on X1, X2. 8A ; slow - 250V- Voltage sensing : 5 VA isolated via trans-former ; 0-110 V terminals = 95 to 140 V, 0-220 V terminals = 170 to 260 V, 0-380 V terminals = 340 to 520 Voltage regulation Normal or rapid response time via ST2 jumper (see below).

7 - Voltage adjustment via potentiometer P2. other voltages via adapter transformer- Current sensing (parallel operation): VA cl1, secondary 1 A (optional).- Quadrature droop adjustment via potentiometer Max. excitation current adjustment via P5 (see below). - Configuration jumpers for moduleinstallation tri detectionST2 FastNormalResponse timeST350 ou 60 HzFrequency selectionST4 Externalpoten -tiometerWithoutPotentiometerST5 WithoutWithLAMST9 Others ( )AREPS upplyST1013% or 25%LAM voltage dropamplitudeST1165 Hz48 or 58 HzU/f function - Setting potentiometers droop ; // operation with current - Frequency compared with voltage (without LAM) - LAM (Load Acceptance Module) characteristics - Voltage dropThe LAM system is integrated in the R438 AVR as of the LAM (Load Adjustment Module) :On application of a load, the rotation speed of the generator set decreases.

8 When it passes below the preset frequency threshold, the LAM causes the voltage to drop by approximately 13% or 25% and consequently the amount of active load applied is reduced by approximately 25% to 50%, until the speed reaches its rated value the LAM can be used either to reduce the speed variation (frequency) and its duration for a given applied load, or to increase the applied load possible for one speed variation (turbo-charged engine).To avoid voltage oscillations, the trip threshold for the LAM function should be set approximately 2 Hz below the lowest frequency in steady %50 Hz60 HzHz50 Hz48 Hz60 / jElectric Power Generation7 installation and maintenanceR438 AVRs3971 en -- LAM : action eliminated by cutting the ST5 - Gradual voltage return functionDuring load impacts, the function helps the genset to return to its rated speed faster thanks to a gradual increase in voltage according to the principle.

9 - If the speed drops between 46 and 50 Hz, the rated voltage follows a fast gradient as it is If the speed drops below 46 Hz, since the engine needs more help, the voltage follows a slow gradient as it returns to the reference - Typical effects of the LAM with a diesel engine with or without a LAM (U/F only) - - - PowerLAMUN048 or UN VoltageU/f50 or 60 Hz fCfNVoltageST5 disconnectedST3P2 Underspeed and LAM0 TimeDrop N 46 Hz U Drop N > 46 Hz UN00,90,8(U/f)with LAMT imewithout LAM1 s 2 s 3 sTransient voltage drop0,90,8fN Max speed drop0with LAMT imewithout LAM1 s 2 s 3 s01 s 2 s 3 sTime LAMV ariation in the load Load on theshaft (kW)Load shedding due to "LAM" / jElectric Power Generation8 installation and maintenanceR438 AVRs3971 en - R438 AVR options- Current transformer for parallel operationof.

10 /1A. 5 VA CL 1. - Remote voltage adjustment potentiometer: 470 , W min: adjustment range 5% (range limited by internal voltage potentiometer P2). Remove ST4 to connect the poten-tiometer. (A 1 k potentiometer can also be used to extend the adjustment range). For wiring up the external potentiometer; the earth wires must be isolated as well as the potentiometer terminals (wires at the same voltage as the power).- R731 external module: sensing of 3-phase voltage 200 to 500 V, compatible with parallel operation. Disconnect ST1 to connect the module; set the voltage via the module R734 module: detection of 3-phase current and voltage for parallel operation on unbalanced installations (imbalance > 15%).