XMT 304CC/CV - Miller

1 Issued August 2018 Index No.. XMT 304 CC/CV Multiprocess Welding Power Source Heavy Industrial Applications Processes Input Power Requires 3- or 1-phase power Construction MIG (GMAW) Output Power 10 35 V, 5 400 A. Quick Shipbuilding Railroad Pulsed MIG (GMAW-P). Stick (SMAW) Weight Net: lb. ( kg). Specs Truck/trailer manufacturing Fabrication TIG (GTAW). Flux-cored (FCAW). Ship: lb. ( kg). Repair shops Air carbon arc cutting Rental fleets and gouging (CAC-A). Wind Tunnel Technology protects Lightweight, aerospace-grade aluminum electrical components and PC boards case offers protection with the benefit of from contamination. reduced weight. Fan-On-Demand cooling system operates Inverter arc control technology provides only when needed, reducing noise, energy greater puddle control for superior 6010.

2 Use and the amount of contaminants pulled stick electrode performance. through machine. Large, dual digital meters are easy to Lift-Arc allows TIG starting without the use view and are presettable to ease setting of high-frequency. Starts the arc without weld output. contaminating the weld with tungsten. Process selector switch reduces the Line voltage compensation keeps welding number of control setup combinations output constant even if input power varies without reducing any features. by +/-10 percent. Adaptive Hot Start increases the output amperage at the start of a weld if necessary, eliminating electrode sticking. Specifications (Subject to change without notice.). Rated Output Voltage Amperage Max.

3 Input at 60% Range in Range in Open-Circuit Amps Input at Rated Load Output, 60 Hz, Power Duty Cycle CV Mode CC Mode Voltage 208 V 230 V 400 V 460 V 575 V KVA KW Dimensions Weight Three- 300 A at 10 35 V 5 400 A 90 VDC 17 H: 17 in. (432 mm) lb. Phase 32 VDC W: in. (318 mm) ( kg). Single- 225 A at 10 35 V 5 400 A 90 VDC D: 24 in. (610 mm). Phase 29 VDC. Certified by Canadian Standards Association to both the Canadian and Standards. Power source is warranted for three years, parts and labor. Original main power rectifier parts are warranted for five years. Miller Electric Mfg. LLC Equipment Sales US and Canada An ITW Welding Company Phone: 866-931-9730. 1635 West Spencer Street FAX: 800-637-2315.

4 Box 1079 International Phone: 920-735-4554. Appleton, WI 54912-1079 USA International FAX: 920-735-4125. Control Panel 1 4. Additional Features 5. 2. Auto-Link circuit automatically links the power source to primary voltage being applied (230/460 V, single- or three-phase). Ultra-tough polycarbonate-blended cover 3 6. for control panel protects front controls from damage. Dinse-style weld disconnects provide 7. high-quality weld cable connections. 1. Voltmeter 5. Voltage/Amperage Adjustment Control 2. Power On/Off Switch 6. Voltage/Amperage Control Switch 3. Inductance/Dig Control 7. Process Selector Switch (Rotary Switch). 4. Ammeter Performance Data Duty Cycle Chart CC Volt/Amp Curve CV Volt/Amp Curve 500 100 100.

5 400. 3-phase and 80 80. 460 V 1-phase operation Welding Amperes SMAW Max. 300. 60 60. 250. Volts Volts 225 230 V 1-phase operation GTAW Max. Max. 200 40 GTAW Min. 40. SMAW Min. 150 0%. 20 25%. 20. Min. 50%. 75%. 100%. 100 0 0. 10 15 20 25 30 40 50 60 70 80 90 100 0 100 200 300 400 500 0 100 200 300 400 500. Duty Cycle Amps Amps XMT MIGR unner Components . XMT 304 MIGR unner 951343. Comes complete with: XMT 304 CC/CV power source 22A wire feeder Bernard BTB Gun 400 A. Consumables .035/.045-inch drive roll kit Regulator/flow gauge with gas hose MIGR unner cart with cylinder rack Bottom tray will hold optional Coolmate 3. (sold separately). 2. Genuine Miller Accessories . Process Selector Control 042872 Coolant Systems Designed for use with dual wire feeders, MIGR unner Cart applications where electrical isolation and/or 195445 For more information, see the Coolant Series polarity reversing of weld current is required, Small footprint literature and for welding process changes.

6 Includes and easily 115-volt 2-amp receptacle, two 14-pin maneuverable, receptacles and a 10-foot (3 m) 14-pin cord. with cylinder rack low enough that RFCS-14 Foot Control you do not have to 043554 lift bottles. Foot current and contactor control. Includes 20-foot (6 m) Coolmate 3. cord and 14-pin plug. 043007 120 V. Wire Feeders/Guns 043008 240 V. RHC-14 Hand Control For use with water-cooled torches rated up to 242211020 500 amps. Unique paddle-wheel indicator, 20-foot (6 m) cord external filter and easy-fill spout. 242211100. 100-foot ( m) cord Miniature hand control for remote current and contactor control. Dimensions: 4 x 4 x 70 Series inches (102 x 102 x 82 mm). Includes cord S-74S 951196.

7 And 14-pin plug. S-74D 951198. Heavy-duty, industrial, constant-speed 24 VAC Coolmate 4 042288 120 V. semiautomatic wire feeders with available digital For use with water-cooled torches rated up to meters. Ideal for high-duty-cycle MIG (GMAW) 600 amps. Tough molded polyethylene case and flux-cored (FCAW) welding. Accommodates with carrying handle. RMLS-14 129337 a wide variety of wire sizes and types. Includes Momentary- and maintained-contact rocker Bernard BTB Gun. See literature switch for contactor control. Push forward for maintained contact and back for momentary contact. Includes 20-foot (6 m) cord and 14-pin plug. Low-Conductivity TIG Coolant 043810. Sold in multiples of four one-gallon recyclable Spoolmatic 30A 130831 plastic bottles.

8 Miller coolants contain a base of RCC-14 Remote Contactor and Current Control One-pound, air-cooled spool gun that extends ethylene glycol and deionized water to protect 151086 the weld process range by adding a handy against freezing to -37 Fahrenheit (-38 C) or East/west rotary-motion fingertip control attaches portable system for small wire MIG. Rated at boiling to 227 Fahrenheit (108 C). to TIG torch using two hook-and-loop fasteners. 200 amps at 100 percent duty cycle. Includes Includes (8 m) cord and 14-pin plug. 30-foot ( m) cable assembly. WC-24 Control (137549) required with 14-pin receptacles. RCCS-14 Remote Contactor and Current Control 043688. North/south rotary-motion fingertip control attaches to TIG torch using two hook-and-loop fasteners.

9 Includes (8 m) cord and WC-24 Weld Control 137549. 14-pin plug. Designed for use with Miller CV power sources supplying 24 VAC and 14-pin receptacles. For Extension Cords for Remote Controls use with Spoolmatic 30A spool gun. and 24 VAC Wire Feeders 242208025 25 ft. ( m). 242208050 50 ft. (15 m). 242208080 80 ft. ( m). 14-pin plug to 14-pin socket. 3. Genuine Miller Accessories (Continued).. Note: XMT 304 power sources are equipped with Dinse-Style Connectors Extension Kit for Dinse-Style Cable Connectors Dinse-style connectors for secondary connections. 042419. 042418. Dinse/Tweco Adapter Accepts #4 to #1/0 AWG size cable. Accepts #4 to #1/0 AWG size cable. Used to 042465 042533 adapt or extend weld and/or work cables.

10 Kit Dinse/Cam-Lok Adapter Accepts #1/0 to #2/0 AWG size cable. includes one male Dinse-style plug and one 042466 in-line female Dinse-style receptacle. Kit includes one Dinse-style male plug which One-piece adapter with attaches to the work and/or weld cables and Dinse-style male plug (to power source) on one plugs into the Dinse-style receptacles on the end and female receptacle (Tweco or Cam-Lok power source. for weld cable connection) on other end. Ordering Information Power Source and Options Stock No. Description Qty. Price . XMT 304 CC/CV 903471 208-230/460 V with Auto-Link XMT 304 MIGR unner Package 951343 208-230/460 V with Auto-Link . Accessories Process Selector Control 042872.